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© Copyright 2019 Zoeller

®

 Co. All rights reserved.

QWIK JON® ULTIMA 202 SYSTEMS

INSTALLATION INSTRUCTIONS

  1.  To reduce the risk of electrical shock, a properly grounded receptacle or 

control box of grounding type must be installed and protected by a ground 

fault circuit interrupter (GFCI) in accordance with the National Electrical Code 

and applicable local codes.  Never remove ground pin from plug.  

  2.  Make certain that the ground fault interrupter protected receptacle is within 

reach of the pump’s power supply cord. DO NOT USE AN EXTENSION CORD. 

Extension cords that are too long or too light do not deliver sufficient voltage 

to the pump motor and could present a safety hazard if the insulation were 

to become damaged or the connection end were to fall into a damp or wet 

area.

  3.  Make sure the pump's electrical supply circuit is equipped with fuses or circuit 

breakers of proper capacity. A separate branch circuit, sized according to 

the National Electrical Code for the current shown on the pump name plate, 

is recommended.

  4.  Testing for ground. As a safety measure, each electrical outlet should be 

checked for ground using an Underwriters Laboratory Listed circuit analyzer 

which will indicate if the power, neutral and ground wires are correctly 

connected to your outlet. If they are not, call a qualified, licensed electrician.

  5.  FOR YOUR PROTECTION, ALWAYS DISCONNECT PUMP FROM ITS POWER 

SOURCE BEFORE HANDLING.  If pump is wired direct, de-energize the circuit 

at the control box.  Grounded pumps are supplied with a 3-prong grounded 

plug to help protect you against the possibility of electrical shock. DO NOT, 

UNDER ANY CIRCUMSTANCES, REMOVE THE GROUND PIN. To reduce the 

risk of electrical shock, a properly grounded receptacle of grounding type 

must be installed and protected by a ground fault circuit interrupter (GFCI) or 

residual current device (RCD) in accordance with National Electrical Code 

and applicable local codes.

  6.  Installation and servicing of electrical circuits and hardware should only be 

performed by a qualified, licensed electrician.

  7.  Check to be sure your power source is adequate to handle the amperage 

requirements of the motor as indicated on the pump or name plate. 

NOTICE TO INSTALLER:  Instructions must remain with installation.

FM2369

0819

Supersedes

0518

P/N 018507

MODEL NO.  ____________________

DATE CODE:  __________________

DATE INSTALLED:   _____________

SEE BELOW FOR LIST OF WARNINGS

Product information presented 

here reflects conditions at time 

of  publication. Consult factory 

regarding discrepancies or 

inconsistencies.

MAIL TO

:  P.O. BOX 16347 • Louisville, KY  40256-0347

SHIP TO

:  3649 Cane Run Road  • Louisville, KY  40211-1961

TEL

: (502) 778-2731 • 1 (800) 928-PUMP • 

FAX

: (502) 774-3624

Visit our website:

zoellerpumps.com

SAFETY INSTRUCTIONS

REFER TO CAUTIONS AND WARRANTY ON PAGE 2.

TO AVOID SERIOUS OR FATAL PERSONAL INJURY OR MAJOR PROPERTY 
DAMAGE, READ AND FOLLOW ALL SAFETY INSTRUCTIONS IN THIS 
MANUAL AND ON THE PUMP.

THIS MANUAL IS INTENDED TO ASSIST IN THE INSTALLATION AND 
OPERATION OF THIS UNIT AND MUST BE KEPT WITH THE PUMP.

This is a 

SAFETY ALERT SYMBOL

. When you see this 

symbol on the pump or in the manual, look for one of 

the following signal words and be alert to the potential 

for personal injury or property damage.

Warns of hazards that 

CAN

 cause serious personal 

injury, death or major property damage.

Warns of hazards that 

CAN

 cause personal injury or 

property damage.

Warns of electrical shock hazards that 

CAN

 cause 

serious personal injury, death or major property 

damage.

Identifies any terminal which is intended for 

connection to an external conductor for protection 

against electrical shock in case of a fault, or the 

terminal of a protective earth (ground) electrode.
Read operator's manual.

THOROUGHLY REVIEW ALL INSTRUCTIONS AND WARNINGS PRIOR TO 
PERFORMING ANY WORK ON THIS PUMP.

MAINTAIN ALL SAFETY DECALS.

CAUTION

PREINSTALLATION CHECKLIST - ALL INSTALLATIONS

1.   Inspect all materials. Occasionally, products are damaged during shipment.  If the unit is damaged, contact your dealer before using. 

DO NOT 

remove the test/oil fill plugs from the pump.

2.   Carefully read the literature provided to familiarize yourself with specific details regarding installation and use. These materials should be retained 

for future reference.

Register your 

Zoeller Pump Company 

Product on our website:

http://reg.zoellerpumps.com/

U.S. Patent Nos.

7,203,976; 9,352,327; 

8,562,287

Canadian Patent No.

2,512,023

Summary of Contents for QWIK JON ULTIMA 202 Series

Page 1: ...e the amperage requirements of the motor as indicated on the pump or name plate NOTICE TO INSTALLER Instructions must remain with installation FM2369 0819 Supersedes 0518 P N 018507 MODEL NO ____________________ DATE CODE __________________ DATE INSTALLED _____________ SEE BELOW FOR LIST OF WARNINGS Product information presented here reflects conditions at time of publication Consult factory regar...

Page 2: ...ationinthespace providedonthefrontofthismanual Refertothisinformationwhencalling factory Do s And Don ts For Installing A Unit 1 DO read all installation material with the unit 2 DO inspectunitforanyvisibledamagecausedbyshipping Contactdealer if unit appears to be damaged 3 DO clean all visible debris from the unit 4 DO always disconnect pump from power source before handling DO always connect to ...

Page 3: ... WILL NOT SHUT OFF OR RUNS TOO LONG BEFORE WATER IS PUMPED Pumpnotpluggedintopiggybackfloat switch receptacle Ensure pump is not plugged directly into the outlet Plug pump into piggyback float switch receptacle Debris under float Remove debris from around float Faulty float switch Contact a Zoeller Service Center Float OFF point adjusted too low Raise the lower float stop Pump is air locked Make s...

Page 4: ...VE SOLD SEPARATELY SK2588 STEP 2 Leveling of Pump Unit CAUTION Do not use wooden shims to level the pump unit CAUTION Ensure that nails screws or other sharp objects do not puncture the pump unit Level the pump unit to within 1 8 3 mm using hydraulic cement or similar material SK2589 NOTES a Do not use pipe dope on any plastic or rubber parts b Be careful when tightening bolts or nuts against chin...

Page 5: ...ermit 2 While dry fitting the discharge pipe position and mark the location of the pump unit discharge fitting 3 Cut and dry fit 1 1 2 DN40 vent pipe as required to ensure that the vent pipe does not interfere with other components Make the connection to the pump unit with the provided street elbow A 2 x 1 DN50 x DN25 90 discharge fitting and a 1 1 2 DN40 street elbow vent fittinghavebeenprovidedf...

Page 6: ...a instalación y el servicio de los circuitos eléctricos y aditamentos deberá hacerla un electricista debidamente calificado y certificado 7 Asegúrese de que la fuente de energía eléctrica sea capaz de manejar lose requisitos de amperaje del motor según se indica en la placa de indentificación de la bomba VER ABAJO LA LISTA DE ADVERTENCIAS INSTRUCCIONES DE SEGURIDAD LISTA DE CONTROL PREVIA A LA INS...

Page 7: ...a 3 RETIRE todos los desechos visibles que tenga la unidad 4 DESCONECTE siempre la bomba de la fuente de poder antes de manipularla CONÉCTELA siempre a un circuito independiente debidamente aterrizado y protegido mediante un interruptor de circuito por falla a tierra NO corte empalme ni dañe nunca el cable de alimentación NO cargue ni levante la bomba jalándola del cable de alimentación NO use ext...

Page 8: ...Use calzado con suela protectora aislante y asegúrese de no estar pisando agua En caso de inundación comuníquese con la compañía eléctrica local o con un electricista debidamente calificado y autorizado para desconectar el suministro eléctrico antes de sacar la bomba ADVERTENCIA Lasbombassumergiblescontienenaceitesquesepresurizan ycalientanbajocondicionesdeoperación Dejequetranscurran2 1 2horas de...

Page 9: ...los derechos reservados Guía de referencia rápida del sistema Qwik Jon Ultima PASO 1 Seleccione la ubicación Planee su nueva instalacion con cuidado Piso La instalación requiere de un piso nivelado de estructura sólida con una pendiente no mayor a 3 mm 1 8 pulg Si el piso no está parejo use cemento hidráulico u otro material similar para nivelarlo Agua El inodoro requiere de un suministro de agua ...

Page 10: ...or o el deslizador de DN40 1 1 2 pulg diámetro interno Esnecesarioperforarlaparteinternadeestospuntosdeentrada con ayuda de una sierra perforadora de 44 mm 1 3 4 pulg De esta manera se evitan problemas de fugas en los puntos de entrada que no se estén usando Al utilizar los puntos de entrada laterales instale una válvula de retención en la línea de entrada SK2591 PUNTO DE PERFORACIÓN DESLIZADOR DE...

Page 11: ...aga los ajustes necesarios 6 Conecte el cable de alimentación de la bomba en el receptáculo del interruptor integrado y luego conecte el interruptor integrado al tomacorriente GFCI 7 Accione el inodoro y observe si funciona correctamente Espere a que se oiga el ruido de la bomba en funcionamiento Para que el inodoro funcione es necesario que la ventilación sea adecuada Revise que no haya fugas 8 R...

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