background image

1

© Copyright 2020 Zoeller

®

 Co. All rights reserved.

SECTION: Z4.10.310

ZM2607

0620

Supersedes

0318

NOTICE TO INSTALLER:  Instructions must remain with installation.

Model Number: ______________ 

 Date Code: _______________

 

Simplex

    

 

Duplex

 

 

Packaged System

 

 

Field Assembled System

 

Job Name: ____________________________________________

Distributor: ____________________________________________

Date of Purchase: _________  Zoeller S/O No.: ______________

Contractor: ____________________________________________

Date of Installation: ____________________________________

System Readings During Start-up:   Voltage _____ Amps ______ 

OWNER’S MANUAL

MODELS 7020 & 7021 PROGRESSING CAVITY GRINDER PUMPS

 

This manual incorporates the installation, operation, main- 

tenance, and service instructions into one document to aid in the 

ownership of a Zoeller submersible wastewater product. Please 

read and review this manual before installing the product. Follow 

the steps in this manual for a proper start-up. Many items contained 

within, when followed correctly, will not only ensure a long and 

problem-free life for the pump, but also save time and money 

during installation. Reference ZM2637 (model 7020) and ZM2638 

(model 7021). Should further assistance be necessary please call 

our Product Support Department at 1-800-928-PUMP (7867).

Owner’s Information

 

Congratulations on the purchase of a Zoeller submersible 

progressing cavity grinder pump. Since 1939 the name Zoeller 

has represented the standard for submersible dewatering and 

sewage pumps. The same high quality workmanship and easy 

maintenance design has been incorporated into this line of 

progressing cavity grinder pumps. This Zoeller pump will provide 

years of trouble-free service when installed according to the 

manufacturer’s recommendations.

Table of Contents

Safety Instructions .......................................................................... 1
Limited Warranty, Checklist and Application ............................. 2-3
General Information ......................................................................... 3
Pump Wiring Instructions ............................................................... 4
Typical Outdoor Prepackaged System ............................................ 5
Installation and Operation Instructions ......................................... 6
Maintenance ..................................................................................... 7
Service Checklist ............................................................................. 8

MAIL TO:

  P.O. BOX 16347 • Louisville, KY  40256-0347

SHIP TO:

  3649 Cane Run Road • Louisville, KY  40211-1961

(502) 778-2731 • 1 (800) 928-PUMP • 

FAX

 (502) 774-3624

Visit our website:

zoellerengineered.com

Product information presented 

here reflects conditions at time 

of  publication. Consult factory 

regarding discrepancies or 

inconsistencies.

Register your 

Zoeller Engineered Product 

on our website:

http://reg.zoellerengprod.com/

Safety Instructions

REFER TO WARRANTY ON PAGE 2.

TO AVOID SERIOUS OR FATAL PERSONAL INJURY OR MAJOR PROPERTY 

DAMAGE, READ AND FOLLOW ALL SAFETY INSTRUCTIONS IN THIS 

MANUAL AND ON THE PUMP.

THIS MANUAL IS INTENDED TO ASSIST IN THE INSTALLATION AND 

OPERATION OF THIS UNIT AND MUST BE KEPT WITH THE PUMP.

This is a 

SAFETY ALERT SYMBOL

. When you see this symbol 

on the pump or in the manual, look for one of the following 
signal words and be alert to the potential for personal injury 
or property damage.
Warns of hazards that 

WILL

 cause serious personal    injury, 

death or major property damage.
Warns of hazards that 

CAN

 cause serious personal injury, 

death or major property damage.
Warns of hazards that 

CAN

 cause personal injury or 

property damage.

Warns of electrical shock hazards that can cause serious 
personal injury, death or major property damage.

Identifies any terminal which is intended for connection to 

and external conductor for protection against electrical 
shock in case of a fault, or the terminal of a protective 
earth (ground) electrode.
Read operator's manual.
INDICATES SPECIAL INSTRUCTIONS WHICH ARE VERY 
IMPORTANT AND MUST BE FOLLOWED.

THOROUGHLY REVIEW ALL INSTRUCTIONS AND WARNINGS PRIOR TO 

PERFORMING ANY WORK ON THIS PUMP.

MAINTAIN ALL SAFETY DECALS.

CAUTION

Summary of Contents for 7020

Page 1: ...nufacturer s recommendations Table of Contents Safety Instructions 1 Limited Warranty Checklist and Application 2 3 General Information 3 Pump Wiring Instructions 4 Typical Outdoor Prepackaged System 5 Installation and Operation Instructions 6 Maintenance 7 Service Checklist 8 MAIL TO P O BOX 16347 Louisville KY 40256 0347 SHIP TO 3649 Cane Run Road Louisville KY 40211 1961 502 778 2731 1 800 928 ...

Page 2: ...1 Grinder Pumps can be retrofitted to existing positive displacement pump installations APPLICATIONS PREINSTALLATION CHECKLIST 1 Inspectyourprogressingcavitygrinderpump Iftheunithasbeendamaged in shipment contact your dealer before installing Do Not remove the test plugs in the cover or the motor housing 2 Carefullyreadallliteraturetofamiliarizeyourselfwithdetailsregarding installation and use Ret...

Page 3: ...ressing cavity grinder pump is an intermittent duty pump designedforpumpingsanitarysewage Itisnotadewateringortrash pump 018330ZEP 0 2 4 6 8 10 12 14 16 0 20 40 60 80 100 120 140 160 180 200 260 PUMP PERFORMANCE CURVE MODEL 7020 7021 8 16 24 32 40 48 56 64 GALLONS LITERS METERS FEET TOTAL DYNAMIC HEAD FLOW PER MINUTE 220 240 72 20 40 60 10 20 30 40 50 60 70 80 90 100 110 0 PSIG TOTAL DYNAMIC HEAD ...

Page 4: ...6 MIN OFF Electrical Data Amps KVA Code Winding Resistance Line to Line Model BHP RPM Voltage Phase Hertz Full Load Shut Off Locked Rotor E7020 1 1750 230 1 60 7 0 7 0 24 5 G 2 3 2 0 E7021 2 1750 230 1 60 10 5 10 5 44 0 B 1 80 1 60 RE RWD7020 1 1750 230 1 60 7 0 7 0 24 5 G RE RWD7021 2 1750 230 1 60 10 5 10 5 44 0 B I7021 2 1750 200 1 60 12 12 49 5 B 1 4 1 3 RI RWH7021 2 1750 200 1 60 12 12 49 5 B...

Page 5: ...L VALVE ALARM FLOAT PUMP CONTROL FLOAT 12 30 4 cm MIN OFF LEVEL FIBERGLASS BASIN 1 8 3 mm 302 STAINLESS STEEL LIFTING CABLE 1 1 4 FLEXIBLE DISCONNECT FITTING 1 1 4 BULK HEAD DISCHARGE FITTING 24 60 9 cm SOLID FIBERGLASS COVER GROMMET SEAL 4 INLET W SEAL FIELD INSTALLED MINIMUM 60 152 cm DISCHARGE HOSE HIGH WATER ALARM NOT INCLUDED WATERTIGHT QWIK BOX NOT INCLUDED FLOAT TREE 48 122 cm 72 183 cm 1 1...

Page 6: ...in installation reference guide on more specific requirements 11 Note The progressing cavity grinder basin is a sewage holding tank Vent connection should be installed in accordance with all national state and local plumbing codes 12 Dig a trench for the electrical conduit Trench should be located at least 18 deep and follow all applicable NEC codes Connect electrical wiring to Junction box accord...

Page 7: ... is located and replace disc and retainer screws Torque to 63 67 in lbs Replace cutter with the correct shims Install washerandtorquehexheadboltto71 75in lbs applyLoctite262thread lock sealant or equal to bolt threads prior to insertion Check running clearance withpumpinverticalpositiontoremoveendplay Clearancemustbebetween 0 007 and0 012 toobtainefficientgrindingwhenpumpisputbackinservice 8 Check...

Page 8: ...long service life from the product Provided is a suggested maintenance schedule Every year Inspect basin report any sighting of grease accumulation Check for proper and unobstructed float operation Listen for proper check valve operation Every 8 years or 2 000 hours of operation Remove pump inspect and service using a Zoeller rebuild kit Flush and clean basin If the above checklist does not reveal...

Reviews: