ZIEHL-ABEGG Fcontrol Basic Operating Instructions Manual Download

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Fcontrol Basic

FSDM2.5..50AM

Frequency inverter with integrated sine



lter for 3 ~ fans

Operating Instructions

Speed controller with 0...10 V input for presetting the fan speed

Keep for reference!

Software version: D2732A from Version 1.03

L-BAL-E174-GB 1704 Index 005

Part.-No.

english

FIN

☞

www.ziehl

abegg.com

Summary of Contents for Fcontrol Basic

Page 1: ...ed sine lter for 3 fans Operating Instructions Speed controller with 0 10 V input for presetting the fan speed Keep for reference Software version D2732A from Version 1 03 L BAL E174 GB 1704 Index 005 Part No english CZ D E F FIN GB I PL RU S www ziehl abegg com ...

Page 2: ...12 4 5 Outdoor installation 13 4 6 Installation location for agriculture 13 4 7 Temperature inﬂuences during commissioning 13 5 Electrical installation 13 5 1 Safety precautions 13 5 2 Terminal compartment 14 5 3 EMC compatible installation 15 5 3 1 Motor cable 15 5 3 2 Control cables 15 5 3 3 Harmonics current for devices 16 A 15 5 3 4 Harmonics current and line impedance for devices 16 A and 75 ...

Page 3: ...roup IO Setup 27 8 5 1 Digital inputs D1 E1 27 8 5 2 Relay outputs K1 28 8 5 3 Input E1 29 8 5 4 MODBUS communication watchdog 30 8 5 5 Networking via MODBUS 30 8 6 Menu group Motor Setup 30 8 6 1 Setting motor rated current 30 8 6 2 Setting motor rated voltage 30 8 6 3 Adjustment of the U f curve 31 8 6 4 Setting for Rampup time and Rampdown time 32 8 6 5 Setting Rolling direct 33 8 6 6 Setting C...

Page 4: ... 45 12 2 1 Connection suggestion for several motors with motor protection units type STDT 45 12 3 Dimensions mm 46 12 4 Index 48 12 5 Manufacturer reference 49 12 6 Service information 49 Operating Instructions Fcontrol Basic model series FSDM2 5 50AM L BAL E174 GB 1704 Index 005 Part No 4 49 ...

Page 5: ...ined in data illustrations or drawings provided ZIEHL ABEGG SE is not liable for damage due to misuse incorrect use improper use or as a consequence of unauthorized repairs or modiﬁcations 1 4 Copyright These operating instructions contain copyright protected information The operating instructions may be neither completely nor partially photocopied reproduced translated or put on data medium witho...

Page 6: ...nstructions of AEL DLG VdS 2 4 Requirements placed on the personnel due diligence Persons entrusted with the planning installation commissioning and maintenance and servicing in connection with the frequency inverter must have the corresponding qualiﬁcations and skills for these jobs In addition they must be knowledgeable about the safety regulations EU EC directives rules for the prevention of ac...

Page 7: ...he device Attention Automatically restart after a power failure or mains disconnection 2 7 Modiﬁcations interventions in the device Attention For reasons of safety no unauthorized interventions or modiﬁcations may be made on the device All planned modiﬁcations must be authorized by the manufacturer in writing Use only genuine spare parts genuine wearing parts genuine accessories from ZIEHL ABEGG T...

Page 8: ...ins on the input The devices are constructed in accordance with the general requirement in EN 61800 2 for adjustable speed electrical power systems and is intended for one quadrantdrives 3 3 Rating plate The name plate carries the technical data valid for the delivered product Example for name plate no Description no Description 1 Type designation 4 Part no 2 ZIEHL ABEGG brand name 5 Serial number...

Page 9: ...re must be no impermissibly high vibrations or shock loads Any banging shut of doors that are integrated into these lightweight walls can result in extremely high shock loads Therefore we advise you to decouple the devices from the wall Do not allow drilling chips screws and other foreign bodies to reach the device interior Maintain the stated minimum clearances to ensure unobstructed cooling air ...

Page 10: ...2 2015 3 2 1 Drill fastening point 1 Screw in ﬂat head screw up to a distance of approx 2 mm and mount the device Remove the terminal compartment cover Align the device and mark the position of both lower fastening points 2 3 Remove the device and drill the fastening points 2 3 Remount the device and tighten the fastening point screws 2 3 Operating Instructions Fcontrol Basic model series FSDM2 5 ...

Page 11: ...8 points GM00002A_M 15 12 2015 1 7 2 3 4 5 6 8 Drill 8 fastening points Screw in fastening point screws 1 4 up to a distance of approx 5 mm and mount the device Tighten fastening point screws 1 4 Screw in fastening point screws 5 8 and tighten Operating Instructions Fcontrol Basic model series FSDM2 5 50AM Mounting L BAL E174 GB 1704 Index 005 Part No 11 49 ...

Page 12: ...e plate 1 Cable inlet with step nozzles factory installed 1A 3 x max 18 mm 1B 3 x max 14 mm 1C 3 x max 11 mm 1D 4 8 x max 8 mm 2 attached cable inlet for cable glands 2A 17 21 mm 2B 12 5 17 mm 3 Fastening screws Sheet metal housing 1 Inlet mains connection 40 mm 2 Inlet motor connection 40 mm 3 Inlet control cables 20 mm Information Cable glands can be used alternatively not included in delivery T...

Page 13: ...A second person must always be present when working on energized parts or lines who disconnects in case of emergency Inspect electrical equipment periodically retighten loose connections immediately replace damaged lines and cables Always keep switch cabinets and all electrical supply facilities locked Access is only allowed for authorized persons using a key or special tool Operating the device w...

Page 14: ...4 mm2 2 5 mm2 F S DM8 A M 4 mm2 2 5 mm2 4 mm2 2 5 mm2 F S DM10 A M 4 mm2 2 5 mm2 4 mm2 2 5 mm2 F S DM16 A M 4 mm2 2 5 mm2 4 mm2 2 5 mm2 F S DM22 A M 6 mm2 6 mm2 6 mm2 6 mm2 F S DM32 A M 16 mm2 10 mm2 10 mm2 6 mm2 F S DM40 A M 25 mm2 16 mm2 16 mm2 10 mm2 F S DM50 A M 25 mm2 16 mm2 16 mm2 10 mm2 Possible cross sections of terminals for control section For all types rigid ﬂexible Modulation 0 25 1 5 ...

Page 15: ...essary that the equipment is connected only to a supply with a short circuit power SSC greater than or equal to RSCE x Sequ SSC Short circuit power from line at the interface point between the user s supply and the public system Sequ Rated apparent power for three phase devices Sequ 3 x UI x Iequ UI phase to phase voltage Technical data Line voltage Iequ rated current of the device Technical data ...

Page 16: ...t be of universal current sensitivity Type B In accordance with EN 50 178 Section 5 2 other types of current operated protective devices may not be used To ensure as high a degree of reliability as possible we recommend a tripping current of 300 mA 5 6 Inverter output 5 6 1 Motor connection The motor leads are connected to the terminals PE U V W Several fans can be connected to the controller the ...

Page 17: ...rrupted The internal signal lamp ﬂashes in code 15 Diagnostics faults Motor fault Display actual value alternates with an alarm message Frequency Possibilities for re starting after the drive has cooled down terminals TB TP bridged by By switching the mains voltage off and then on again Via a digital input for remote control ON OFF enable Function Reset Menu group Start Danger due to electric curr...

Page 18: ...0 20 mA Control via external setting signal 0 20 mA E1 D1 GND 0 20 mA Analog In 1 E1 1 E1 2 mA 31 01 12 i_jumper_if_basic_0_20 0 100 PWM Control via external setting signal PWM E1 1 E1 2 PWM E1 D1 GND 10V Analog In 1 10 V DC Out 31 01 12 i_jumper_if_basic_pwm eps 24V 24 V DC Out 24 V 15 28 V GND E1 E1 1 E1 2 PWM 10 V E1 D1 GND 10V Analog In 1 10 V DC Out 24V 24 V DC Out PWM f 1 10 kHz 10 kΩ Operat...

Page 19: ...unction factory setting for D1 Device ON for closed contact Device OFF with opened contact Activation via ﬂoating contacts a low voltage of approx 24 V DC is connected Danger due to electric current No disconnection no potential isolation in accordance with VBG4 6 in remote control of the device Never apply line voltage to the digital input 5 12 Relay outputs K1 An external fault indicator is avai...

Page 20: ... 0 100 3 400 V Controller S D 25 04 12 2007 v_sd25 vsd Manual Bypass Switch type S D 25 S D 50 5 15 Potential at control voltage connections The control voltage connections 50 V relate to the joint GND potential Exception Relay contacts are potential free There is a potential separation between the control voltage connections and the protective earth It must be ensured that the maximum external vo...

Page 21: ...Set Inter nal1 0 Control mode 1D D1 Func tion 2 50 A MotorRa tedCurr 22 5 C IGBT temp Motor fault OFF Reset 0 0 A Motor cur rent 18 2 50 0 Hz Setpoint2 75 Limit OFF D1 Invert ing 400 V MotorRa tedVolt 22 5 C Capacitor Line Fault D Language 100 Modulation 17 3 50 0 Hz Set Inter nal3 ON LED Mode 2K K1 Func tion 48 5 Hz Edgefre quency 22 5 C MCU Temp Motor fault Selection of the menu group e g Contro...

Page 22: ... remote control is not required the two terminals D1 24V must be bridged or alternatively the function Enable deactivate IO Setup 3 Check connection and close housing carefully 4 Turn on mains voltage 5 If necessary set the menu language in Menu group Start Factory setting Englisch Language GB 6 The Motor Setup factory installed values are for variable voltage external rotor motors 400 V 50 Hz Aft...

Page 23: ...e 6 active only in control mode 4 if activated via inputs D1 E1 Controller Setup IO Setup Setting range manual speed setting Min Speed Max Speed Factory setting 50 0 Hz Setting Max Speed Set Internal3 Set Internal3 Setting only in control mode 6 active only in control mode 4 if activated via inputs D1 E1 Controller Setup IO Setup Setting range manual speed setting Min Speed Max Speed Factory setti...

Page 24: ...ther pin codes putting back to pre setting is possible PIN 0010 Release of the service settings with programmed PIN Accesslevel 0 Controller Setup Menu groups Service Controller Setup IO Setup Motor Setup PIN 1234 Opening setting Release of the menu group for the user setting with programmed PIN Accesslevel 0 Controller Setup PIN 9095 Load factory setting exception the menu language setting is ret...

Page 25: ...g to ﬁxed speed Default Internal2 or Default Internal3 via digital input possible IO Setup 1 no function 2 no function 3 no function 4 constant speed Set Internal1 Switching to ﬁxed speed Default Internal2 or Default Internal3 via digital input possible IO Setup 5 Fixed speed Default Internal2 without switching possibility to other default 6 Fixed speed Default Internal3 without switching possibil...

Page 26: ...PIN Accesslevel PIN Accesslevel The PIN Accesslevel determines for which setting ranges a PIN must be entered Setting Function 2 Factory setting All menu groups are visible settings are possible without a PIN 1 The menu group Setting is free i e changes are possible without a PIN PIN 0010 for changes in the menu groups Controller Setup IO Setup and Motor Setup these menu groups are not visible wit...

Page 27: ...t at the factory to OFF when a function is programming If the analogue input E1 is not required for specifying the fan speed this can be used as a digital input E1 function The same functions can be assigned for E1 as for D1 Attention Never apply line voltage to the digital input Function Description OFF No function 1D Enable ON OFF factory setting Remote ON OFF electronic disconnection and Reset ...

Page 28: ...nverting OFF so that the maximum speed of the fan is also possible with the line to the digital input interrupted in case of ﬁre Attention The device and its internal components are no longer protected against overtemper ature when this function is activated this affects the life installation instructions ECbl ue The motor protection function by connected thermal protector is no longer effective 8...

Page 29: ... signal at which the controller starts at minimum modulation Setting range 0 100 Factory setting 5 E1 max E1 max Value of the input signal at which the maximum modulation of the controller is reached Setting range 0 100 Factory setting 100 Example for signal adaption Idealized principle diagrams for setting Min Speed 0 0 Hz and Max Speed 50 0 Hz Fout Hz Si E 0 1 2 3 4 5 6 7 8 9 10 0 10 V 15 02 201...

Page 30: ...ttention Settings for U f characteristic may only be made when no motor modulation is present 8 6 1 Setting motor rated current MotorRatedCurr MotorRatedCurr Possible setting for the motor rated current The setting for the DC brake level setting brake behaviour refers to this setting Setting range 0 0 device rated current A Factory setting device rated current 8 6 2 Setting motor rated voltage Mot...

Page 31: ...tomatic power reduction occurs Messages and trouble shooting Temp Manager Max Frequency Max Frequency Above the Edgefrequency the frequency is merely increased up to the Maximum frequency Adjustment range 1 0 120 Hz Factory setting 50 0 Hz Fout Hz Fmax 50 Hz Foff 26 07 2012 v_u_f_dia_fcontr_d vsd 1 2 3 4 5 6 7 8 9 10 Analog In 1 0 45 50 40 35 30 25 20 15 10 5 2 4 6 8 10 12 14 16 18 20 0 10 V 0 20 ...

Page 32: ...uare characteristic curve UF square ON for the operation of voltage controllable fans For operation with linear curve UF quadratic OFF 8 6 4 Setting for Rampup time and Rampdown time By separate menus for Rampup time and Rampdown time an adjustment is possible to individual system conditions This function is switched behind the actual controller function Rampup time Rampup time Time setting in whi...

Page 33: ...o CCW for anti clockwise CCW direction of rotation Pressing the P key causes the value that has been set to be accepted Rotat Direction If the rotary direction is reversed with an available modulation it is initially reduced to 0 discon nected and subsequently increased back to the default value 8 6 6 Setting Current limit Current limit As an additional safety function the device has a current lim...

Page 34: ... stop The motor is braked actively as soon as no modulation is present Setpoint 0 or Enable OFF Test required The min speed adjustment must be set to 0 Attention With the frequently one behind the other following DC bracings it can come to strong heating up of the motor To prevent any overheating motor protection in the form of a temperature limiter installed in the motor is required motor protect...

Page 35: ...ding on the version of the software available Apart from monitoring the temperature monitors installed in the motor overload detection is a further way of protecting the motor against overload With overload detection activated I2 t there is an automatic reduction in the motor current if the set motor rated current see MotorRatedCurr is exceeded for a certain period Overload detect Overload detect ...

Page 36: ... Pband D Speed controller setting signal P P controller control deviation Setting depending on device type in Hz rpm Suppression1 Factory setting no suppression active OFF Suppression1 Range1 min Setting for Range1 min Setting range Shutdown Freq Range 1 max Range1 min Range1 max Setting for Range1 max Setting range Range 1 max Max Frequency Range1 max Suppression2 Identical procedures for Suppres...

Page 37: ... Min Speed 0 0 Hz Max Speed 50 0 Hz Controller Setup Controlmode 0 Limit 75 LED Mode ON PIN Accesslevel 2 Network key Min Backlight 0 RF channel IO Setup D1 Function 1D D1 Inverting OFF K1 Function 2K K1 Inverting OFF E1 Function 1E E1 Inverting OFF E1 min 5 E1 max 100 Watchdog Time 0 sec Watchdog Mode 0 Bus Address 247 Com Baudrate 19200 Com Mode 8E1 Operating Instructions Fcontrol Basic model se...

Page 38: ...n limit OFF Suppression1 OFF Range1 min 10 0 Hz Range1 max 15 0 Hz Suppression2 OFF Range2 min 20 0 Hz Range2 max 25 0 Hz Suppression3 OFF Range3 min 30 0 Hz Range3 max 35 0 Hz Diagnostic IGBT temp 32 0 C Capacitor 32 0 C MCU Temp 32 0 C Output ﬁlter 27 3 E1 Input 0 DC Voltage 565 V Line voltage 330 V Stateﬂags 1280 Faultﬂags 0 PIN Accesslevel 2 Speciﬁcations not binding these values can differe d...

Page 39: ...nal height at analog input1 E1 565 V DC Voltage The intermediate circuit voltage without load is the peak value of the input voltage In a three phase supply network with 400 V an intermediate circuit voltage of ca 565 V results This voltage sinks slightly under load 330 V Line voltage Line voltage peak value 0 Stateﬂags Not active in devices with integrated display 0 Faultﬂags Not active in device...

Page 40: ...isplay Operating conditions are indicated by the status LED with ﬂashing code internal State LED 10 01 2014 v_flash_explain_1_17 vsd ON OFF 1 x 16 x 15 x 14 x 13 x 12 x 11 x 10 x 9 x 8 x 7 x 6 x 5 x 4 x 3 x 2 x 17 x Display Code Relay K1 Explanation Reaction of device Adjustment OFF de energized 13 14 interrupted No line voltage In the event of a mains interruption the unit switches OFF and automa...

Page 41: ...eset by enable or line voltage ON OFF DC under voltage 7 de energized 13 14 interrupted Intermediate undervoltage Intermediate circuit voltage below a ﬁxed limit for longer than 75 s The modulation is switched off immedi ately at undervoltage error message after 75 s Automatic switching back on and switch ing off of error message when the voltage exceeds the ﬁxed limit for at least 5 s Check line ...

Page 42: ...tor fault A connected thermostat or thermistor has tripped the circuit or interruption be tween both terminals TB TP Plug for TP or TP in wrong positions The unit cuts out and does not switch on again Check motor and connection then reset Motor protection Output ﬁlter 16 de energized 13 14 interrupted Sine ﬁlter to hot only in version with integrated sine ﬁlter Switch off at to high temperature re...

Page 43: ...13 Part 1 Line voltage 3 208 480 V 15 10 50 60 Hz Nominal voltage 400 V Maximal output voltage approx 95 from Uline Switching frequency 16 kHz Power factor 0 9 Input resistance for speed setting signal for input 0 10 V Ri 100 kΩ for 0 20 mA input Ri 100 Ω Voltage supply for external devices 24 V 20 Imax 70 mA Heat dissipation in standby opera tion approx 3 W Output 10 V Imax 10 mA short circuit pr...

Page 44: ... interference 2 kHz for category C1 devices are complied with in addition 12 1 1 Max load dependent on ambient temperature and line voltage The maximum permissible temperature for the rated current at rated voltage is speciﬁed as rated temperature Since the dissipation of the power loss heat development in the device is decisively dependent on the ambient temperature the max load must be reduced a...

Page 45: ...AC 12 2 1 Connection suggestion for several motors with motor protection units type STDT Full motor protection by switch off when activating the attached thermostat switches TB Reset after malfunction by key press Line protection A thermal over current sensor and a magnetic short circuit releasing elements are the parts of the integral line protection Adjustment to the thermal overcurrent sensor t...

Page 46: ...12 3 Dimensions mm FSDM2 5M FSDM5 8 10 16M FSDM22M Operating Instructions Fcontrol Basic model series FSDM2 5 50AM Enclosure L BAL E174 GB 1704 Index 005 Part No 46 49 ...

Page 47: ...FSDM32 40 50M Operating Instructions Fcontrol Basic model series FSDM2 5 50AM Enclosure L BAL E174 GB 1704 Index 005 Part No 47 49 ...

Page 48: ... I Input resistance 43 L leakage current 16 44 line fuse 43 line impedance 15 line protection 16 linear characteristic 31 M mains 15 Maximum frequency 31 Minimum space requirement 9 motor feed cable 15 motor leads 16 Motor protection 17 motor protection unit 16 O one quadrantdrives 8 Outdoor installation 13 output voltage 31 P pin code 24 PIN input 24 PTC 17 PWM signal 17 R Rampdown time 32 Rampup...

Page 49: ...echnical support for control systems ventilation technology phone 49 0 7940 16 800 Email fan controls service ziehl abegg de Our worldwide contacts are available in our subsidiaries for deliveries outside of Germany see www ziehl abegg com If you make returns for inspections or repairs we need certain information in order to facilitate focused trouble shooting and fast repair Please use our repair...

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