Ziegler CORN CHAMPION S Series Operating And Assembly Instructions Manual Download

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ZIEGLER GmbH

Schrobenhausener Straße 74

D-86554 Pöttmes, Germany

Tel: +49 (0) 82 53 / 99 97-0

Fax: +49 (0) 82 53 / 99 97-47

Web: www.ziegler-harvesting.com

EDV Nr.12-080507A-EN Vers. 02
Last update: 07/2018

- The information contained herein is subject to change without notice -

Keep the operating instructions

Original Operating and Assembly Instructions

Fixed cornheader

CORN CHAMPION S

Summary of Contents for CORN CHAMPION S Series

Page 1: ...0 Fax 49 0 82 53 99 97 47 Web www ziegler harvesting com EDV Nr 12 080507A EN Vers 02 Last update 07 2018 The information contained herein is subject to change without notice Keep the operating instru...

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Page 4: ...s were applied in order to fulfil the health and safety requirements of the relevant EC directives EN ISO 12100 Safety of machines EN ISO 4254 1 Agricultural machinery Safety Part 1 EN ISO 4254 5 Agri...

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Page 6: ...ll also include these documents with the machine set in the event of its resale and inform the buyer of the obligation to pass on the instructions with the machine I am aware that a guarantee claim ca...

Page 7: ...not liable for any damage resulting from this type of use This Warranty does not apply to damage resulting from a malicious act damage resulting from the Event of Force Majeure e g floods fires effec...

Page 8: ...raulic system 14 2 10 Maintenance 16 2 11 Unauthorized conversions and production of spare parts 16 2 12 Impermissible operation 16 2 13 Safety information on the machine 16 2 14 The meaning of the sa...

Page 9: ...Commissioning important information 36 5 3 Cross auger feed 38 5 4 Cross auger 39 MAINTENANCE AND CARE 40 6 6 1 Accident protection operating safety 40 6 2 Lubricants general information disposal 41 6...

Page 10: ...manual also refers to the cornheader as the machine or front attachment device Please note These operating instructions represent a constituent part of the machine and must be stored in immediate prox...

Page 11: ...use The Ziegler CORN CHAMPION S cornheader is a harvest front attachment for mounting to a forage harvester combine harvester and serves the harvesting of corn and other bulky forage crops Modificatio...

Page 12: ...cation and training The machine may only be used serviced and repaired by those persons who are familiar with it and have been informed of the dangers which it presents The owner is to establish clear...

Page 13: ...couple the ballast weights to the foreseen anchorage points in accordance with the specifications Comply with the permissible axle loads total weight and transport dimensions Check and install the tr...

Page 14: ...take off shaft and with the motor switched off and the ignition key removed When using a drive shaft with an overload or freewheel coupling which is not covered by the safe ty equipment on the tractor...

Page 15: ...site functions e g raising and sinking brings the DANGER OF ACCIDENT Subject the hydraulic hose lines to regular checks and replace if damaged or worn All replace ment hose lines must satisfy the tech...

Page 16: ...rating safety of the machine is only guaranteed given its intended use in accordance with the chapter Introduction Intended use of the operating instructions The threshold values specified in the data...

Page 17: ...e and the ma chine Persons are only per mitted to be in the danger area if the safety supports are engaged Maintain sufficient safety clearance to the harvest front attach ment Before perform ing main...

Page 18: ...f liability for the resulting damage Take the corresponding article numbers for the spare parts list 3 3 Intended use The CORN CHAMPION cornheader may only be fitted to transport vehicles for which th...

Page 19: ...ws 75 cm 8 rows 70 cm 8 rows 75 cm 12 rows 70 cm 12 rows 75 cm Length mm 2820 2820 2820 2820 2820 2820 2820 2820 Total width 3700 3900 4550 4800 5950 6300 8690 9240 Working width mm 3500 3750 4175 435...

Page 20: ...form of seal 4 1 General transport Fig 4 Transport on a HGV When transporting the cornheader on a HGV al ways use the ZIEGLER transport frame Secure the cornheader against falling down using tensioni...

Page 21: ...t frame See also transporting the machine on the company premises with a crane 4 2 Unpacking the cornheader Fig 10 Scope of delivery state of delivery The cornheader is delivered upright on a transpor...

Page 22: ...he transport frame Fig 12 Further use of the transport frame We recommend using the transport frame for any post season service work Load handling attachments may only be used in accordance with their...

Page 23: ...cker R in accordance with the settings performed by the harvester Caution The lock can vary according to the model of combine harvester Fig 17 Additional lift cylinder Depending on the size and weight...

Page 24: ...t the pivotally arranged plate F also reaches the stubble once the picker has been pulled out 4 4 Cornheader drive Fig 20 Drive shaft The cornheader is driven with a drive shaft Ensure that the drive...

Page 25: ...lso be fitted with a multicoupling The correct coupling is included in the scope of de livery Operation is performed in accordance with the regu lations and instructions of the manufacturer of the com...

Page 26: ...ements of environmental pro tection Hydraulic actuation Reel Lifting and lowering Open and close snapping plates Caution Some brands of combine harvester are fitted with a separate electrical operatin...

Page 27: ...shaped setting is very important for the function of the picker Operation is performed via the harvester hydraulics Depending on the combine harvester model this can be performed via the function rai...

Page 28: ...ates are to be readjusted first bring the hydraulic adjustment into the most tight fitting position possible Then check the conical position of the snapping plates Setting see Fig 27 Set an even snapp...

Page 29: ...aced if it is damaged by foreign bodies Caution Take into account the degree of wear on the fore guide wheel Fig 31 Removing the draw in chains Loosen screw A and slide the idler sprocket B backwards...

Page 30: ...s taken place or if a fault has detect ed on a picking row check the clearance A Contact your contact partner following larger colli sions 4 10 Snapping roller Fig 34 Dismantling the snapping roller 1...

Page 31: ...dance with the prescriptions of the operating instructions on page 53 Switch off the motor and activate the lowering lock before commencing any work on the ma chine Caution Blades over travel for two...

Page 32: ...Fig 40 Blade replacement When fitting a new blade check the blade bushing M for wear and renew if necessary Important The blades must only be replaced in pairs Fig 41 Chopper blade Change the chopper...

Page 33: ...B corresponds with the works specifica tions The rotation speed is easy to calculate using the following formula CH rotation speed x upper gear wheel lower gear wheel picker rotation speed The reducti...

Page 34: ...anger to life or of serious injuries Ensure that the field is empty of persons before starting operation no one may per permitted to be in the proximity of the cornheader DANGER Ejected parts Impact D...

Page 35: ...er x for completeness and integrity before every commissioning Should you locate any damage replace the safety cover immediately and locate and rectify the cause of the damage Check The completeness a...

Page 36: ...ictates that a rotation speed of 700 U 1 min may not be exceeded To ensure a sufficiently favourable rotation speed ratio the rotation speed of 550 U 1 min may not be exceeded with the harvesting of c...

Page 37: ...tter bar skid and the floor must amount to min 15cm Fig 52 Clean the air filter and other sensitive parts on a daily basis Development of dust It is impossible to prevent the development of a cer tain...

Page 38: ...rding to the model of picker and depend on the feeder channel width of the respective harvester It is important that the transport claws are only fitted in front of the channel opening Fig 57 Auger dr...

Page 39: ...friction cou plings have been fitted to the machine to ensure its secure operation Should these systems activate deactivate the picking front attachment immediately Switch off the diesel motor and se...

Page 40: ...ty equipment fitted and closed DANGER Over travel of the cornheader for 2 min Impact Danger to life or of serious injuries Start with maintenance work 2 minutes after shutdown at the earliest Caution...

Page 41: ...opment of dust It is impossible to prevent the development of a cer tain layer of dust with horizontal action choppers working in close proximity to the ground Depending on its quality cut material th...

Page 42: ...ion Clean the machine thoroughly after the conclusion of the harvest and remove all harvest material and other residue The cleaning hatches and service apertures are to be kept open during the storage...

Page 43: ...iled or greased Fig 69 Feeder chains We recommend protecting the feeder chains against rust when storing the machine Either choose the correct storage or protect the chains against rust with suitable...

Page 44: ...achments may only be used for their intended purpose All changes or the use with other machines is forbidden Do not store the cornheader on the com bine harvester when raised Avoid unnecessary loading...

Page 45: ...MAINTENANCE AND CARE 45 Lubrication plan Perform the first check before commissioning the cornheader Fig 74...

Page 46: ...Follow all further safety information to prevent injury and accident Environment PLEASE NOTE Oil or grease enters the environment Impact Pollution Dispose of oils and grease in an environmentally frie...

Page 47: ...ck the drive shaft 20 The drive shaft coupler does not engage Locking impossible check the cou pling halves for full engagement 20 The coupling does not en gage Check the alignment make the shifter pi...

Page 48: ...3 Loss of corn cobs Working speed Adjust speed Row clearance Adapt the machine to the conditions Grain loss Snapping plates Adjust closer together Recirculation of feeder channel chain Set the coverin...

Page 49: ...jury from sharp blade Impact Injuries When replacing the cutting tools use tools appropriate to cutting tools and wear suitable gloves Fig 77 Loosen the chain and the chain tensioner Fig 78 Remove the...

Page 50: ...the back Fig 81 Bring the sunflower kit into position and fix with screws Fig 82 Tighten the fixed blade Fig 83 Check the distance between the fixed and rotating blade The distance must be 1mm If the...

Page 51: ...with shims If you need more space you have to re move the shims or if you want to reduce the space you have to add shims For this work you have to remove the sprocket Caution Danger of injury from sha...

Page 52: ...OPTIONS 52 Fig 88 Remove the stalk roller to the top Remove the stalk roller to the top Fig 89 Put on the stalk roller cover and fix it To return everything proceed in the reverse fashion...

Page 53: ...itting the down maize auger Maintain the sequence with fitting and dismantling Remove the cover of the drive gearbox Fig 91 Loosen the chain tensioner Fig 92 Open the chain lock remove the chain disma...

Page 54: ...irclip using pliers Remove the drive collar with the puller if necessary then remove the feather key Remove the screws on the flange bearing on both sides of the drive gearbox Remove the bearing and t...

Page 55: ...rclip using pliers Fig 98 Remove the drive collar with the puller if neces sary then remove the feather key Fig 99 Remove the screws on the flange bearing on both sides of the drive gearbox Fig 100 Re...

Page 56: ...n the outside of the shaft Fig 103 Please note place on the inner bearing with the lock collar side facing towards the inside of the picker Install the flange bearing on the left hand side starting on...

Page 57: ...haft bringing into position with light blows se curing with the circlip Fig 106 Maintain the clearance of the drive collar to the drive gearbox 30 065144 Fig 107 Tighten the lock collar with the grub...

Page 58: ...OPTIONS 58 Fig 109 Check the alignment of the sprocket Fig 110 Fit the chain and the chain lock set the chain tensioner The chain must not hang through Fig 111 Dismantle the lid...

Page 59: ...OPTIONS 59 Fig 112 Unscrew the bracket Fig 113 Screw on the down maize auger Fig 114 Screw on the down maize auger Fig 115 Screw on the erasing blade...

Page 60: ...16 Cut out the pre lasered area Fig 117 Install the pump with console Tighten the screws lightly Fig 118 Place on the chain tension slightly and the tight en Fig 119 Place the fully fitted tank and fi...

Page 61: ...lic hoses A B C on the right hand side After installing remove the centre of the three flat headed screws in the side hood E and fit the hose clamps see Fig 122 and Fig 120 Fig 123 Install the hydraul...

Page 62: ...62 Fig 124 Connect the hydraulic hoses C and D on the left hand side After installing remove the centre of the three flat headed screws in the side hood E and fit the hose clamps see Fig 122 and Fig 1...

Page 63: ...Strength class 12 9 M4 2 7 3 8 4 6 M5 5 4 7 6 9 1 M6 9 2 13 0 15 5 M8 22 0 31 0 37 5 M8 x 1 24 0 33 5 40 0 M10 43 5 61 0 73 5 M10 x 1 25 46 0 65 0 77 5 M10 x 1 50 0 70 0 84 0 M12 76 0 106 0 127 0 M12...

Page 64: ...one 49 0 82 53 99 97 0 Fax 49 0 82 53 99 97 47 Web www ziegler gmbh com Local Court of Augsburg commercial register no HRB 17559 Place of performance P ttmes Place of jurisdic tion Aichach Tax no 102...

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