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Zephyr ZGS-12000-2, Operation And Maintenance Manual


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Fixed Hoist Test Facility Operation and Maintenance Manual 

ZOM-12000-2 rev 0 

 

Page 1 of 20 

 This manual contains proprietary information and is not to be copied or disclosed without written 
permission from Zephyr International LLC.   Copyright 4-1-2006 

 
 

 
 

ZGS-12000-2   Fixed Hoist Test Facility (FHTF) 

Used in conjunction with the  

ZGS-10000-2   Mobile Rescue Hoist Ground Support 

Equipment (RHGSE)  

 

 

Operation and Maintenance Manual 

 
 
 
 
 
 
 

ZGS-12000-2  FHTF 

ZGS-10000-2 RHGSE 

Unit Under Test (UUT) 

Summary of Contents for ZGS-12000-2

Page 1: ...and is not to be copied or disclosed without written permission from Zephyr International LLC Copyright 4 1 2006 ZGS 12000 2 Fixed Hoist Test Facility FHTF Used in conjunction with the ZGS 10000 2 Mob...

Page 2: ...with a chain hoist to raise the UUT up to the top of the structure where it is attached to two load cells The two load cells provide signals to a load cell summing box where the signals are summed and...

Page 3: ...m performance set the hoist s limit switches adjust the levelwind and replace and condition the wire rope before the UUT is mounted onto the aircraft thus minimizing aircraft down time and flight time...

Page 4: ...OM 12000 2 rev 0 Page 4 of 20 This manual contains proprietary information and is not to be copied or disclosed without written permission from Zephyr International LLC Copyright 4 1 2006 System Floor...

Page 5: ...intenance Manual ZOM 12000 2 rev 0 Page 5 of 20 This manual contains proprietary information and is not to be copied or disclosed without written permission from Zephyr International LLC Copyright 4 1...

Page 6: ...close proximity of its final position Insure the floor is clear of any debris before sliding the plate off the pallet into position o With two people or a crane stand up the I beam upright o Place th...

Page 7: ...port as shown in figure 8 using two people or a crane and a ladder o Attach the upper weldment to the upright beam o Attach the two hoist support angles as shown o Attach the crane hoist with the U bo...

Page 8: ...ly into place and attach it to the I beam with the adjustable cam followers provided As shown on figure 9 and 10 Adjust the 4 adjustable cam followers so there is 002 to 005 inches clearance between t...

Page 9: ...l LLC Copyright 4 1 2006 Figure 12 Upper Pins Load Cells 2qty Load Cell Summing Box Figure 13 Lower Pins Attach the load cells and install the upper pins as shown in figure 12 Install the load cell su...

Page 10: ...ied or disclosed without written permission from Zephyr International LLC Copyright 4 1 2006 Control Frame 3 phase Input Power Receptacle Figure 14 Mount the controls frame and the 3 phase input power...

Page 11: ...section 4 3 1 With the UUT mounted on the hanging hoist mount with no load on it and with the mount attached to the load cells store the IN 1 value as the unscaled display reading shown and set the R...

Page 12: ...enough to allow removing the pins from the lower load cell clevis Remove the pins and then lower the hanging mount to the lower position as shown in figure 16 Install the UUT onto the post mount and i...

Page 13: ...d or disclosed without written permission from Zephyr International LLC Copyright 4 1 2006 Attach the plug from the Ground Power Cart to the receptacle provided Attach the 110 V AC power Attach the ZG...

Page 14: ...n and Maintenance Manual ZOM 12000 2 rev 0 Page 14 of 20 This manual contains proprietary information and is not to be copied or disclosed without written permission from Zephyr International LLC Copy...

Page 15: ...ith the Mobile RHGSE as shown on the cover of the manual ZOM 10000 2 describes the operation and maintenance of the Mobile RHGSE in detail A checklist is provided to facilitate system operation see pa...

Page 16: ...stall hoist a Install electrical connectors and tighten b Insert 2 inch bolts or pins through one side 3 Raise hanging hoist mount a Install two load bolts b Lower chain hoist to apply load to load ce...

Page 17: ...from mobile GSE 2 Raise and stow hook against hoist bell mouth 3 Turn Indicator Switch off 4 Push Circuit Breaker Switch off 5 Remove mobile GSE from under the rescue hoist 6 Detach connectors from ho...

Page 18: ...ion and Maintenance Manual ZOM 12000 2 rev 0 Page 18 of 20 This manual contains proprietary information and is not to be copied or disclosed without written permission from Zephyr International LLC Co...

Page 19: ...M 12000 2 rev 0 Page 19 of 20 This manual contains proprietary information and is not to be copied or disclosed without written permission from Zephyr International LLC Copyright 4 1 2006 Assembly Dra...

Page 20: ...y Operation and Maintenance Manual ZOM 12000 2 rev 0 Page 20 of 20 This manual contains proprietary information and is not to be copied or disclosed without written permission from Zephyr Internationa...

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