background image

 

 

- 1 - 

 

www.zeeltronic.com 
[email protected] 
 
updated 02.02.2016 
program version: 00.140909 
 

USER MANUAL  

PDCI-24V PROGRAMMABLE CDI IGNITION AND PV CONTROLLER 

 
 
TECHNICAL DATA 
 
Limit values: 
- minimum revs 

200 RPM 

- maximum revs 

20000 RPM 

- minimum supply voltage 

7 Volts 

- recommended power supply 

12÷15 Volts 

- maximum supply voltage 

17 Volts 

- stand-by current draw  

                    < 0.09 Amp 

- current draw at 1300 RPM 

< 0.3 Amp 

- current draw at 12000 RPM 

< 1.7 Amp  

- maximum continuous current for shift light and power jet output 

1 Amp  

- peak current for shift light and power jet output  

5 Amp 

- constant spark energy from idle to 13000 RPM 

>35mJ 

 

Important!

 

Avoid reverse power supply connection...circuit can handle reverse power supply only for short time. 

 
Features: 
- fast power-up (also starts only with condenser) 
- full power starting spark energy already at 7Volts power supply 
- one isolated input (pickup) 
- two independent ignition coil outputs 
- individual advance/retard of each output 
- store and load function for two ignition maps 
- external switch for changing ignition map while riding 
- TPS input (Throttle Position Sensor) 
- shift light output 
- 2 power jet outputs 
- duty cycle solenoid output (for regulating A/F ratio on some carburettors) 
- quick shift (shift kill) 
- soft rev limit (three stage rev limit) 
- reduced spark at high revs with closed throttle (TCT mode) 
- tachometer output 
- easy and fast programming on the field, via hand held programmer 
- programming while machine running - you can immediately see effects 
- each curve can be set in 4 to 12 curve points 

Summary of Contents for PDCI-24V

Page 1: ...on circuit can handle reverse power supply only for short time Features fast power up also starts only with condenser full power starting spark energy already at 7Volts power supply one isolated input pickup two independent ignition coil outputs individual advance retard of each output store and load function for two ignition maps external switch for changing ignition map while riding TPS input Th...

Page 2: ...ree wires can cause electric shock or damage the unit 1 HOW TO ENTER MENU PDCI must be connected to power supply Connect programmer to PDCI and wait few seconds for activation of programmer and then press enter With pressing or you can move through menu and with pressing enter you can choose You can exit menu with choosing Exit 2 MENU ORGANISATION Set Ign set ignition parameters submenu Set PV set...

Page 3: ...V position test Power up Test enable or disable test cycle at power up PV Curve SW activating deactivating external switch for selecting PV curve Exit 3 LOAD IGN MAP Enter Set Ign menu and move to Load Ign Map with pressing or and then press enter Now you can select number of saved ignition map with pressing or and then press enter 4 SAVE IGN MAP Enter Set Ign menu and move to Save Ign Map with pr...

Page 4: ...es must be programmed for different TPS positions PDCI does not only switch between ignition curves but also interpolate 3D map for all TPS positions above 33 Enter Set Ign menu and move to Set Ignition Map with pressing or and then press enter you entered submenu for selecting ignition curve Submenu organisation Nr of Points number of ignition curve points from 4 to 10 Curve 0 33 ignition curve f...

Page 5: ...INT Move to point you want to change with pressing or and then press enter Now you can change rev point with pressing or in 100 rpm steps and then press enter Now you can change advance angle with pressing or in 0 1deg steps and then press enter 6 ADVANCE With this setting is possible to advance or retard whole ignition map on both ignition coil outputs When setting is positive then ignition map i...

Page 6: ...ap is unchanged with setting 0 0deg Enter menu and move to Advance with pressing or and then press enter Now you can set advance with pressing or in 0 1deg steps and then press enter 9 GEAR SHIFT LIGHT Enter Set Ign menu and move to Gear Shift Light with pressing or and then press enter Now you can change rev point with pressing or in 100 rpm steps and then press enter 10 QUICK SHIFT Enter Set Ign...

Page 7: ...elay with stroboscope lamp Without this compensation ignition advance angle decreasing with rising revs This compensation helps that advance angles in ignition curve are real more accurate How to check if compensation is correct First you must set flat ignition curve Then measure with stroboscope lamp if mark at flywheel moving when changing revs If mark moving then you must change compensation de...

Page 8: ...en press enter 14 2 POWER JET 1 OFF RPM Enter Set Ign menu and move to Power Jet 1 OFF RPM with pressing or and then press enter Now you can change Power Jet 1 OFF RPM with pressing or in 100 rpm steps and then press enter 14 3 POWER JET 1 ON TPS if TPS enabled Enter Set Ign menu and move to Power Jet 1 ON TPS with pressing or and then press enter Now you can change TPS position with pressing or i...

Page 9: ...ss enter 15 2 POWER JET 2 if selected in Output Type menu Same settings as Power Jet 1 look at section 14 15 3 DUTY SOLENOID if selected in Output Type menu Three duty cycle curves for different throttle positions can be programmed Each curve can be programmed in 8 rev points Enter Solenoid Output menu and move to Duty Solenoid with pressing or and then press enter you enterd submenu for setting D...

Page 10: ...ibration with pressing Displayed number should be between 500 and 1010 19 TCT mode Throttle Close spark Termination mode reduces number of sparks spark is active every third revolution above 8000rpm when throttle is closed TCT mode ensure better engine cooling Enter Set Ign menu and move to TCT mode with pressing or and then press enter Now you can enable or disable TCT mode with pressing or and t...

Page 11: ... from 2 to 8 1 first valve position point 2 second valve position point Exit exit submenu Important To avoid wrong processing don t make unreasonable curve course Every time you make any changes to PV curve it is automatically saved to number 0 Later you can save it to any other number from 1 to 5 24 1 Change Number of Curve Points Move to Nr of Points with pressing or and then press enter Now you...

Page 12: ...nter 27 OPEN POSITION Max open position must be calibrated after installation Max open position is when curve is set to 100 Open position can be moved to any desired position Enter Set PV menu and move to Open Position with pressing or and then press enter Now you can set open position with pressing or and then press enter Max open position is when curve is set to 100 This open position can be mov...

Page 13: ...g mm to deg or vice versa 32 MONITORING Connect programmer to PDCI and wait few seconds for activation of programmer Fist information displayed on the programmer is software version With programmer you can watch revs calculated advance ignition angle TPS position depends on setting in the menu Information You can connect or disconnect PDCI unit from programmer any time you want without any harm It...

Reviews: