Zap JACKSHAFT MOTOR-CONTROL SYSTEM 815-RL Installation Instructions Manual Download

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JACKSHAFT

MOTOR-CONTROL

SYSTEM

FOR

RESIDENTIAL GARAGE DOORS

Model 815-RL

Installation Instructions

WARNING: To reduce the risk of injury to

persons, use this operator only with a

residential sectional door.

FOR INSTALLATION ONLY BY

QUALIFIED

PERSONNEL

ZAP CONTROLS UK

100 Waterloo Boulevard

Anglesey Business Park

Cannock

Staffordshire WS12 1NR

United Kingdom

August 2006

Summary of Contents for JACKSHAFT MOTOR-CONTROL SYSTEM 815-RL

Page 1: ...n Instructions WARNING To reduce the risk of injury to persons use this operator only with a residential sectional door FOR INSTALLATION ONLY BY QUALIFIED PERSONNEL ZAP CONTROLS UK 100 Waterloo Boulev...

Page 2: ......

Page 3: ...nual Over Ride Lever 6ft 1 8m above the floor Do not connect the opener to power until instructed to do so Locate the control unit a Within sight of the door b At a min height of 5ft so small children...

Page 4: ......

Page 5: ...t 8 Connecting the mains power supply 9 Testing the door operation 11 Door speed change point and limit of travel calibration 12 Safety circuit and Photo Eye wiring 14 15 Interlock circuit wiring 16 A...

Page 6: ...r module is useful as an aid during the initial setting up and programming of the control system JACKSHAFT SUPER DRIVE OPERATOR model 8472 The Super Drive Operator incorporates a V belt drive with a B...

Page 7: ...operated without buffer springs even on a low headroom door with a rear mounted jackshaft providing the door closes smoothly under the influence of gravity during the close rotation of the jackshaft...

Page 8: ...en Pic 4 Counterbalance springs will weaken over time and the balance can become biased closed The Zap obstruction sensing system automatically adjusts to changes in door balance over a period of time...

Page 9: ...keyway and fit the key supplied with the package Ensure that the two Allen screws are firmly tight and then tighten the lock nuts Pic 8 If there is no keyway one wall of a hollow door shaft should be...

Page 10: ...r relative to the position of the end of the inner cable of the Bowden cable with the lever in the horizontal position When fitting the Over Ride Lever ensure that the lever is horizontal when the cab...

Page 11: ...the track or doorframe Fit the M5 nuts Secure the hook in the D shackle of the over ride cable Pic 14 Adjust the Over Ride Lever hook position to increase or decrease tension by screwing it in or out...

Page 12: ...circuit board Site the control unit so that any conduits are routed to the BOTTOM of the case DO NOT drill the top or sides of the case as condensation within the conduit will run down onto the panel...

Page 13: ...VER KIT The kit includes a front and back cover section The cover front has two clips which clip over the motor barrel Position the cover front with the clips resting on the motor barrel Then firmly p...

Page 14: ...en be located next to a convenient power socket DO NOT PLUG THE POWER PLUG INTO THE SOCKET YET Please ensure that any unused cable is coiled and secured using cable clips or cable ties provided If the...

Page 15: ...the case The lighting circuit wiring should be rated at 3 Amps Pic 25 The Lighting circuit may be wired to operate a standard bulkhead light or floodlight of a maximum rating of 250 watts If the Ligh...

Page 16: ...is PRESS TO OPEN PRESS TO STOP PRESS TO CLOSE PRESS TO STOP The push button may be used to switch on a light if fitted when the door is closed and without moving the door by an extended press of the...

Page 17: ...ply The microprocessor reference for the door ground position should now be set The procedure is referred to as a CALIBRATION RESET This is completed as follows 1 Press and hold the Reset button see p...

Page 18: ...variation in the compressibility of the weather strip on the bottom of the door after a significant number of door cycles from new changes in ambient temperature a build up of snow and ice or other s...

Page 19: ...ding the door runs smoothly by hand in both directions it is unlikely that the presets will require adjustment If either of the preset controls is adjusted the compression of the door edge seal will b...

Page 20: ...hey can be powered from 12 to 240 volts DC or 24 to 240 volts A C Pic 42 12 VOLT TWO WIRE PHOTO EYE WIRING A 12 volt two wire Photo Eye may be wired to the terminals marked at the top of the panel Pic...

Page 21: ...switch may be fitted and wired to the interlock terminals However this is not essential as the Control unit will detect the obstruction and stop the door if the slide lock is left in the locked posit...

Page 22: ...ramming sequence using the case lid button is provided for pro gramming additional transmitters as follows 1 Close the door 2 Press and hold the new transmitter button 3 Press and hold the case lid bu...

Page 23: ...able that the door should re open and stay open following an obstruction strike However it may be required for security reasons that the door should Auto Close after re opening after hitting a large b...

Page 24: ...76376 74 6 21 6 40 1 5 5 27 64 15 44 62 6 6 40 1 5 1 4 56 6 276 4 2 6 3 1 9 4 0 4 24 23 4 6 21 6 2 8 4 2 5 126 23 4 6 3423 4 6 1 59 6 6 211 6 215 21 6 40 1 24 4 4 62 6 4 8 4 0 17 24 746 4 4 6 215 21 2...

Page 25: ...20 ZAP 800 R SAFETY WIRING CONNECTIONS ZAP PHOTO EYES...

Page 26: ...21 ZAP 800 R SAFETY WIRING CONNECTIONS NON ZAP PHOTO EYES...

Page 27: ...urn the adjuster a further 20 degrees counter clockwise A There is an abnormality in the track which is causing the roller wheels to jump This may be due to a misalignment of track sections or a defor...

Page 28: ...ZAP CONTROLS UK 100 Waterloo Boulevard Anglesey Business Park Cannock Staffordshire WS12 1NR United Kingdom...

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