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Color Waveform

Ultrasonic Thickness Gauge

UM-5 Series

Operating Manual

YUSHI INSTRUMENTS

CONTENT

1.

General Introduction

............................................................................. 1

1.1 Construction of The Gauge ..............................................................2
1.2 Standard Configurations..................................................................3
1.3 Optional Configurations.................................................................. 3
1.4 Specifications...................................................................................4
1.5 Main Fuctions.................................................................................. 5

2.

Keyboard Functions

.............................................................................. 6

3.

Measuring Thickness

............................................................................ 6

3.1 Instrument Calibration .....................................................................6
3.2 Preset Other Specifications..............................................................9
3.3 Normal Mode .................................................................................13
3.4 A-scan Interface Mode ...................................................................15
3.5 Real Cases Analysis of A-Scan..................................................... 17
3.6 Operation of B-scan Interface....................................................... 19

3.6.1 B-scan Display ....................................................................19
3.6.2 Introduction of B-Scan....................................................... 19

3.7 Dual-echo (Thru-coating) Mode ................................................... 20

3.7.1 A-scan Interface in Dual-echo Mode ................................. 20

4.

Data Storage Function

........................................................................ 21

4.1 Thickness Value and Waveform Storage ....................................... 21
4.2 Browing The Stored Data ..............................................................22

5.

Measurement Applying Skills

.......................................................... 22

5.1 Measuring Error Prevention .......................................................... 22
5.2 Measuring Methods....................................................................... 23
5.3 Pipe Wall Measurement.................................................................24
5.4 Cast Measurement ......................................................................... 24

6.

Care and Maintenances

...................................................................... 25

6.1 Power Source Inspection ............................................................... 25
6.2 Considerations............................................................................... 25
6.3 Maintenances................................................................................. 26

Appendix: Sound Velocities of Common Materrials

.......................27

Summary of Contents for UM-5 Series

Page 1: ...15 3 5 Real Cases Analysis of A Scan 17 3 6 Operation of B scan Interface 19 3 6 1 B scan Display 19 3 6 2 Introduction of B Scan 19 3 7 Dual echo Thru coating Mode 20 3 7 1 A scan Interface in Dual...

Page 2: ...splay is available by showing the echoes which enables the more extensive measure range more precise result and very little measurement error and finally makes the measuring processes more controllabl...

Page 3: ...LF FULL Display Mode Thickness Value Min Max capture DIFF RR A Scan B Scan V Path Correction Automatic compensate the non linearity of dual element probe Update Rate Selectable 4Hz 8Hz 16Hz Material V...

Page 4: ...eat capacity data storage function Stores 100 000 thickness values 1000 waveforms only UM 5DL 15 Measure the net thickness of the workpiece through the coating layer only UM 5D UM 5DL 2 Keyboard Funct...

Page 5: ...If the material velocity is known for example the velocity of steel is 5900m s The sound velocity can be setting manually 3 1 1 Probe zero calibration Note The calibration result is 4 00mm only under...

Page 6: ...on adjusting options like FILE NUMBER MEASURING MODE VIEW MODE PROBE SETUP MINIMUM ALARM MAXIMUM ALARM NORMAL THICKNESS THE MINIMUM OF B SCAN THE MAXIMUM OF B SCAN RECTIFICATION RECTIFICATION WAVEFORM...

Page 7: ...TIFICATION MODE RF full wave half half RF RF describes the complete echo waveform full wave indicates the half echo and the overturned half echo half means putting off the half echo and turn the half...

Page 8: ...erence between measured and nominal thickness and reduction difference as a percentage of nominal thickness as well as the current measured and nominal thickness values Before using this mode presetti...

Page 9: ...mall increments while left and right for large increments GAIN Adjust the amplification of echo signal by instrument to allow manual increase or decrease in ldB This function is very useful for the te...

Page 10: ...echo brake through the gate to achieve the correct measurement 3 12 REAL CASE 1 2 There are some defects in the testing object and the gate locks the defect echoes As showed in the following figure th...

Page 11: ...ng or paint layer on the surface of the workpiece it will bring considerable error to the measurement results UM 5D and UM 5DL have the echo echo measurement method which can accurately measure the ac...

Page 12: ...kness value 7 delete the selected data 8 The current cell selected Whether it is in the interface of thickness value A scan or B scan the current measured thickness values will be stored for short pre...

Page 13: ...t 5 2 Measuring Methods 1 SINGLE POINT MEASUREMENT Using the probe to measure a random point on the surface of the object the reading displayed is the thickness value 2 DOUBLE POINT MEASUREMENT Measur...

Page 14: ...time the gauge will not be turned on after running out of power 6 2Considerations 1 Please be cautious of the zero block s getting rust as couplant will be spread on the surface of it when calibrating...

Page 15: ...5800 Mercury 0 057 1400 Molybdenum 0 250 6300 Monel 0 210 5400 Neoprene 0 063 1600 Nickel 0 220 5600 Nylon 6 6 0 100 2600 Oil SAE 30 0 067 1700 Platinum 0 130 3300 Plexiglass 0 110 1700 Polyethylene...

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