Yunca Gas XANDER INSERT Installation Instructions Manual Download

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Install-Xander_Insert_BUILT-IN_ZC - 2021-11-25.docx www.yunca.co.nz

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A division of Terry Young Ltd, New Zealand

25 NOVEMBER 2021



Tested as per Appendix E (Thermal Testing of Fireplace Insert Installations) of
AS/NZS 2918: 2001 and confirmed compliant with AS/NZS 2018: 2001.



These instructions cover installations of the Yunca Xander Insert, where the
optional “Zero Clearance Kit” is being used - enabling installation into a
suitably constructed enclosure as per AS/NZS 2918: 2001.



For Masonry, please refer to the separate instruction book.

INSTALLATION INSTRUCTIONS for

XANDER INSERT

WOOD BURNER

• Clean Air Sub 1.0 • Non Clean Air (Rural)

BUILT-IN “ZC” INSTALLATIONS

Summary of Contents for XANDER INSERT

Page 1: ...2001 and confirmed compliant with AS NZS 2018 2001 These instructions cover installations of the Yunca Xander Insert where the optional Zero Clearance Kit is being used enabling installation into a suitably constructed enclosure as per AS NZS 2918 2001 For Masonry please refer to the separate instruction book INSTALLATION INSTRUCTIONS for XANDER INSERT WOOD BURNER Clean Air Sub 1 0 Non Clean Air R...

Page 2: ...malfunctioning or the heater has been damaged in any way Call the authorised service person immediately for repairs or making electrical or mechanical adjustments Isolate the electrical supply in order to alleviate any potential risk If the supply cord is damaged the manufacturer its service agent or a suitably qualified person must replace it in order to avoid electrical hazard Any cord similar t...

Page 3: ...ed to contact the fascia forming or surrounding the front of the installation E3 No heat sensitive material is to be placed any closer than 1315mm from the base of the Zero Clearance Box 20mm from either side or 20mm from the rear E4 Where a nogging or lintel is required a steel angle or other suitable non combustible alternative should be used if within the aforementioned exclusion zone F Mantel ...

Page 4: ...ot to contact carcass or appliance fascia Ensure wiring for fan Fig 11 is taken into account when preparing cavity WARNING Cavity Dimensions must be determined in conjunction with requirements as per Section E and Section L with particular note made to the heat sensitive material exclusion zone I Cavity Venting I1 A 10 000mm vent must be installed at least 600mm up from the base of the enclosure T...

Page 5: ...ing codes and practices For standard flue installations Fig 3 if any support is required under the chimney cap it should be constructed of non combustible materials only J YUNCA Insert Flue Kit Zero Clearance Complies with AS NZS 2918 2001 J1 Zero Clearance Built in Flue Kit consists of the following 4 8m x 150mm stainless steel flue 4 8m x 200mm galvanised liner 4 8m x 250mm galvanised liner 1 x ...

Page 6: ...Install Xander_Insert_BUILT IN_ZC 2021 11 25 docx www yunca co nz Page 6 of 18 K Typical Built in ZC Flue Installation Fig 3 Complies with heater to AS NZS 2918 2001 Not drawn to scale Fig 3 ...

Page 7: ...must be left between the outer casing of the flue and any surrounding combustible materials L5 For situations where the cavity terminates at ceiling level suitable measures must be taken to prevent accidental migration of loose fill or any combustible material by any action of wind or by persons moving in the ceiling space Such installations are not detailed in these instructions so please refer t...

Page 8: ...stall Xander_Insert_BUILT IN_ZC 2021 11 25 docx www yunca co nz Page 8 of 18 M Xander Built in ZC Installation Thermal Clearances THERMAL CLEARANCES FRONT VIEW THERMAL CLEARANCES CROSS SECTION Fig 5 Fig 6 ...

Page 9: ...eductions for Built In Installations O Xander ZERO CLEARANCE KIT Assembly Note The Xander Zero Clearance Kit for built in installations is supplied as a flat pack and will require assembly before installation ITEM DESCRIPTION QTY 1 CASING PANEL ASSEMBLY BASE 1 2 CASING PANEL ASSEMBLY LEFT SIDE SIDE HOLE OPEN WITH RUBBER GROMMETS 1 3 CASING PANEL ASSEMBLY RIGHT SIDE SIDE HOLE COVERED 1 4 CASING PAN...

Page 10: ...Install Xander_Insert_BUILT IN_ZC 2021 11 25 docx www yunca co nz Page 10 of 18 Fig 8 Zero Clearance Kit ASSEMBLY PROCEDURE ...

Page 11: ... Plug If the fan is to be plugged into an electrical outlet in the room take the RS321 174 mains power cable plastic bag in box and plug it into the IEC C14 socket on the underside of the circuit box on the rear of the fascia Pass the cable through the slot in the fascia crimp the cable grip bush in the plastic bag with the power cable over the cable outside the fascia and pull the bush and cable ...

Page 12: ...ugh the fan is controlled automatically by a thermostat an isolator switch must be installed in conjunction with the fire R Xander Install Firebox and Fascia R1 Position firebox in front of fireplace and remove any remaining packaging and desiccants from the flue and front of the air slide ...

Page 13: ...and set it aside in a safe position where it cannot fall down R3 Undo the two fastening screws from the air slide handle flip it 180 degrees reinstall and tighten the screws again R4 Remove fan by removing M8 button head socket screws 2 positions Withdraw fan on its mounting plate from under the fire box Set the fan aside in a safe position ...

Page 14: ...ottom front at each side R7 Reinstall fan unit on its mounting plate back under the firebox The two padded tabs on the mounting plate insert into brackets and the plate is retained by the two M8 button head socket screws you removed earlier Reinstall the screws complete with split washers and tighten securely but do not over tighten R8 Insert the fan power cable grommet into the notch in the side ...

Page 15: ... of the firebox cowls and set them aside where you can reach them R12 Set the Front Fascia temporarily in front of the fire ready to be lifted up into position R13 Reach over the top or round the side and insert the fan power cable into the 4 pole socket on the underside of the circuit box mounted on the rear of the fascia panel The plug is shaped so it will fit only one way round R14 Lift the fas...

Page 16: ...R15 Reinstall the 4 screws leveling the front fascia to align with the firebox which you have previously leveled and centralising it about the firebox so there is an equal gap at the sides for the door to fit neatly into Tighten the screws when you have everything aligned correctly ...

Page 17: ...rise up the hook latches and insert the shaft of a screwdriver under the arms to make the hooks project Reinstall the door remove screwdrivers and confirm the fascia is positioned to provide equal spaces either side of the door and that the door is square with the fascia panel when closed and latched ...

Page 18: ...nit prior to lighting a fire and conducting initial burns WARNING It is important that the fire should NOT be operated without the fan powered up to be operational The fan has been factory tested to confirm that it starts when the temperature of the thermostat reaches 40 degrees Celsius Confirm that the fan starts and runs during your initial burns END These instructions spare parts information op...

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