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Yukon Gear & Axle

Ultimate 88 Axle Kit Installation Manual

© COPYRIGHT 2011 - Yukon Gear & Axle

PLEASE READ COMPLETELY BEFORE INSTALLATION

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Summary of Contents for Gear & Axle

Page 1: ...Yukon Gear Axle Ultimate 88 Axle Kit Installation Manual COPYRIGHT 2011 Yukon Gear Axle PLEASE READ COMPLETELY BEFORE INSTALLATION...

Page 2: ...2 Parts List Items 10 11 are used for setup only see steps 23 24 for clarification...

Page 3: ...at this kit will widen your axle by approximately 0 96 on each side Required Tools Safety Glasses Jack and Jack stands Wheel Chocks Grinder Cut off Wheel Torque Wrench Shop Rags Deburring Tool Appropr...

Page 4: ...ross pin 9 Remove calipers 10 Remove rotors 11 Push in axles and remove c clips 12 Remove the axles and place a rag into the ends of the axle tubes to prevent debris from entering C CLIP CROSS PIN CRO...

Page 5: ...and wheel bearings 15 Clean and inspect the housing ends Note that there is a small shoulder area as well as a tube that houses the bearing and seal The tube area will need to be cut down flush with t...

Page 6: ...rags from the housing and clean out any debris 20 Silicone the recess on the back side of the bearing seats 21 Press the bearing seats onto the housing WITH THE FLAT SIDE UP 22 Use the supplied 3 8 b...

Page 7: ...27 The axles are double drilled for 5X4 5 5X5 5 bolt patterns Use the pattern that matches your application 28 Before installing the wheel studs thoroughly clean the threads in the axle flange and on...

Page 8: ...nto the axle in the order shown below 31 Using a hydraulic press press the bearings onto the axles 32 Apply a thin coat of silicone to the seal areas 33 Slide the axle shaft assemblies into the rear a...

Page 9: ...axle flange thread the 3 8 grade c lock nuts onto the 4 bolts over the retainer plates 34 Torque nuts to 40 ft lbs 35 Slide on the brake rotors 36 Fasten the calipers 37 Mount wheels and tires and to...

Page 10: ...____________________________________________ Date ________________________________________________________________________________________ Invoice Number ______________________________________________...

Page 11: ...Yukon shall investigate the claim of defect and in the event of a verified defect shall at their sole choice either repair the defective product replace it or refund the purchase price This warranty...

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