background image

SERVICE MANUAL

Synergy SA315S

SMT Disclaimer

Due to the complex nature of the use of SMT installed components 

in Yorkville equipment, we highly caution all service technicians in 

attempting to repair or replace SMT factory installed components.

Many of these components may be glued prior to initial soldering.

Replacing SMT components requires expensive

specialized de-soldering equipment and training.

Yorkville Sound will repair and replace defective SMT components 

to ensure proper quality assurance and installation is maintained.

U.S.A.

Yorkville Sound Inc.

4625 Witmer Industrial Estate

Niagara Falls, New York

14305, USA

Voice: 716-297-2920

Fax: 716-297-3689

WORLD HEADQUARTERS

CANADA

Yorkville Sound Limited

550 Granite Court

Pickering, Ontario

L1W 3Y8 CANADA

Voice: 905-837-8481

Fax: 905-837-8746

SA315S

Manual-Service-SA315S-00-1v0 • Jun 27/2022

Summary of Contents for Synergy SA315S

Page 1: ...T components requires expensive specialized de soldering equipment and training Yorkville Sound will repair and replace defective SMT components to ensure proper quality assurance and installation is...

Page 2: ...ficateurs qui produisent de la chaleur Les dispositifs marqu s d une symbole d clair sont des parties dangereuses au toucher et que les c blages ext rieurs connect s ces dispositifs de connection ext...

Page 3: ...Activity Power SUB LEVEL AVERAGE POWER LIMIT Limit X MAX VC Therm Input Clip ALL CONNECTED IN PARALLEL OUTPUT OUTPUT INPUT 75 50 100 Off 8 12 24 4 6 6 2 2 1 0 dB...

Page 4: ...N CORDON DE LIGNE 15A CAUTION TO REDUCE THE RISK OF ELECTRIC SHOCK GROUNDING OF THE CENTRE PIN OF THIS PLUG MUST BE MAINTAINED ATTENTION POUR R DUIRE LE RISQUE DE CHOC LECTRIQUE CONSERVER LA MISE LA T...

Page 5: ...S I G N E D M A N U FA C T U R E D B Y Y O R K V I L L E S O U N D block diagram SYNERGY SA315S 00 1v2 Sub Level Average Power Limit Microcontroller DSP ADC DAC AMP Output Input XLR 2 3 1 2 3 1 1 3 2...

Page 6: ...XLR FEML PCB MT VERT 24MM AA SERIES J2 4140 XLR MALE PCB MT VERT 24MM A SERIES J3 4140 XLR MALE PCB MT VERT 24MM A SERIES L1 7967 _15 0UH COIL 0805 SMT PCB1 M1813BLANK 2_OZ 2SD 81 2 SQIN 12PER SA153 R...

Page 7: ...S K2 3019 RELAY 1C 30AMP DC110 08MA PC C L1 3817 _1 5MH COIL INPUT COM MODE PCB M1818BL2_OZ 2SD 45 25SQIN 1PER POWER SUPPL Q3 6854 2N6517 350V TO92 NPN TRAN TA Q4 5101 BC550C TO92 NPN TRAN T R TB R1...

Page 8: ...CAP T R RAD 2FLM R53 7676 W100 2K0 1 0805 SMT RES C42 5212 100N 100V 5 CAP T R RAD 2FLM R54 8189 W125 4K02 0 1 0805 SMT RES C43 8253 20P 100V 5 CAP 0805 SMT NPO R55 7857 W125 560R 5 0805 SMT RES C44 8...

Page 9: ...1206 SMT RES C206 5979 100N 50V 5 CAP 0805 SMT X7R Q1 7915 T810 600G TR 8A TRIAC D2PAK SMT R74 5095 W250 33R 5 1206 SMT RES C207 5979 100N 50V 5 CAP 0805 SMT X7R Q2 7720 TL431A 3 TERM ADJ VREG SMT SO...

Page 10: ...CAP BLK 40X60MM 4PS C7 5934 2700U 250V 20 CAP BLK 40X60MM 4PS C8 5934 2700U 250V 20 CAP BLK 40X60MM 4PS C9 5934 2700U 250V 20 CAP BLK 40X60MM 4PS C10 5934 2700U 250V 20 CAP BLK 40X60MM 4PS F1 2499 1 2...

Page 11: ...CAP BLK 40X63MM 4PS C7 5911 2700U 250V 20 CAP BLK 40X63MM 4PS C8 5911 2700U 250V 20 CAP BLK 40X63MM 4PS C9 5911 2700U 250V 20 CAP BLK 40X63MM 4PS C10 5911 2700U 250V 20 CAP BLK 40X63MM 4PS F1 2499 1 2...

Page 12: ...4K02 0805 R47 W125 47R 0805 R45 63V 330N RAD 2in C10 VSS VSS VSS VSS VSS W125 187K 0805 R58 GNDA 37K4 W125 0805 R4 N13 N3 N4 N5 N6 N7 N8 N9 D1005 CDSF4148 D2 D1005 CDSF4148 D3 15VIP 15VIP 15VIP 1 4 W...

Page 13: ...O SWD_CLK D B 10K 2339 P4 3 HEADER PROGRAM 3V3 DGGND 2 W3 2 10 3 W3 3 4 W3 4 10 5 W3 5 10 W3 10 10 1 W3 1 10 6 W3 6 10 7 W3 7 10 8 W3 8 10 9 W3 9 RESET SWD_DIO SWD_CLK GRN 7031 LD6 YEL 7032 LD2 YEL 70...

Page 14: ...6 OF W2 REMOVED R37 CHANGED R36 TO 7671 ADDED R178 RELEASE V02 FOR PRODUCTION Remove connection of LD1 anode R36 to 3V3 Remove GNDA connection from Pin 3 of W1 and CHASSGND from Pin 4 of W1 and conne...

Page 15: ...2 COR5 PAR602 PAR601 COR6 PAR702 PAR701 COR7 PAR801 PAR802 COR8 PAR902 PAR901 COR9 PAR1002 PAR1001 C O R 1 0 PAR1101 PAR1102 COR11 PAR1201 PAR1202 COR12 PAR1302 PAR1301 COR13 PAR1401 PAR1402 COR14 PAR...

Page 16: ...le 2019 03 20 SA315S EML Rev XX Tmp Rev V031 THIS SHEET CONTAINS SPECIAL PRODUCTION NOTES AND A LIST OF PCB HARDWARE PARTS REQUIRED FOR THE BUILD SCREWS AND BOLTS STANDOFFS NUTS PCB HARDWARE 1 PCBSA R...

Page 17: ...6 OF W2 REMOVED R37 CHANGED R36 TO 7671 ADDED R178 RELEASE V02 FOR PRODUCTION Remove connection of LD1 anode R36 to 3V3 Remove GNDA connection from Pin 3 of W1 and CHASSGND from Pin 4 of W1 and conne...

Page 18: ...IC301 PIC302 COC3 PIC401 PIC402 COC4 PIC2201 PIC2202 COC22 PIC2301 PIC2302 COC23 PIC2701 PIC2702 COC27 PIC2801 PIC2802 COC28 PIC3501 PIC3502 COC35 PIC3601 PIC3602 COC36 PIC20001 PIC20002 COC200 PIC202...

Page 19: ...8101 L3 OC MURA260 403D D20 T30 0 AMP 2498 Place above 3414 holder in schematic F3 T30 0 AMP 2498 Place above 3414 holder in schematic F4 Hi 5136 1A25 F5 Hi_Dis 1A25 5136 F6 33N 1210 630V C29 33N 121...

Page 20: ...Replace 8761 heatsink mtg screw with 8835 Add Fuse YS 5136 in series with Hi net at D6 Add Fuse YS 5136 in series with net Fuse Add 9 Capacitors YS 6011 and Inductor YS 2919 for EMI Emissions Moved tr...

Page 21: ...S N LABEL 3 OZ COPPER WARNING TO INPUT BOARD V03 M1806 PLUG CONNECTORS CENTERED SA315S POWER AMPLIFIER SA315S 3538 5986 5986 4249 8832 3538 4146 3538 5190 5972 4163 5972 5217 3414 2498 2498 2328 5934...

Page 22: ...and all larger and between tall capacitors 4 Before tightening screw 8832 on xstr spring 4249 ensure that it is aligned with Q4 Also silpad 4124 should overhang the edge of the heatsink See picture be...

Page 23: ...to Pin 1 of W3 Change Capacitor C229 from 5221 to new 5225 470P 1 6kV RELEASED FOR PRODUCTION Replace 8761 heatsink mtg screw with 8835 Add Fuse YS 5136 in series with Hi net at D6 Add Fuse YS 5136 in...

Page 24: ...50 0R 2010 R20 LEG W125 1K800 0805 R24 W100 1M0 0805 R25 W250 680R 1206 R21 W250 680R 1206 R22 IRFR825 DPAK3 6834 G D S Q6 W250 100R 1206 R10 W250 100R 1206 R30 W250 680R 1206 R23 1W00 0R 2512 R31 W10...

Page 25: ...POTENTIOMETERS AND KNOBS PINOUT DIAGRAMS DESIGN HISTORY AND INFORMATION THIS SHEET CONTAINS A CHANGE HISTORY LOG A LIST OF THE POTS KNOBS AND A LEADS PINS REFERENCE SECTION V01P2 RELEASE FOR PRODUCTIO...

Page 26: ...PAQ102 COQ1 PAQ201 PAQ203 PAQ202 COQ2 PAQ303 PAQ301 PAQ302 COQ3 PAQ403 PAQ401 PAQ402 COQ4 PAQ503 PAQ501 PAQ502 COQ5 PAQ601 PAQ603 PAQ602 COQ6 PAR101 PAR102 COR1 PAR201 PAR202 COR2 PAR302 PAR301 COR3...

Page 27: ...I I H H G G F F E E D D C C B B A A Assembly Documentation Section Product s Assembly SchDoc M1811 2 4 Sheet Of PCB Rev Modified V02 File 2019 03 20 SA315S EML Rev XX Tmp Rev V031 PCB ASSEMBLY DOCUMEN...

Page 28: ...POTENTIOMETERS AND KNOBS PINOUT DIAGRAMS DESIGN HISTORY AND INFORMATION THIS SHEET CONTAINS A CHANGE HISTORY LOG A LIST OF THE POTS KNOBS AND A LEADS PINS REFERENCE SECTION V01P2 RELEASE FOR PRODUCTIO...

Page 29: ...2 3 4 W5 3 4 4 W5 4 PSGND Hi Hi PSGND Hi Hi SILENT PSGND FROM POWER SUPPLY SILENT Hi Hi PSGND SILENT Hi Hi PSGND TO METAL DISCHARGE PCB 1 4 W1 1 2 4 W1 2 3 4 W1 3 4 4 W1 4 TH2 TH1 W5 W1 W4 W2 CON_HOL...

Page 30: ...S DESIGN HISTORY AND INFORMATION THIS SHEET CONTAINS A CHANGE HISTORY LOG A LIST OF THE POTS KNOBS AND A LEADS PINS REFERENCE SECTION V01P2 RELEASED FOR PRODUCTION RELEASED FOR PRODUCTION V02 13 NOV 2...

Page 31: ...PACRG100 COCRG1 COEC1 PAEC200 PAEC201 COEC2 PAEC300 PAEC301 COEC3 PAEC400 PAEC401 COEC4 COESD1 PAF101 PAF102 COF1 PAF202 PAF201 COF2 PAHW200 COHW2 PAHW300 COHW3 PAHW400 COHW4 PAHW500 COHW5 PAHW600 CO...

Page 32: ...4 15 15 16 16 17 17 K K J J I I H H G G F F E E D D C C B B A A Assembly Documentation Section Product s Assembly SchDoc M1812 2 4 Sheet Of PCB Rev Modified V02 File 2019 04 01 SA315S EML Rev 02 Tmp R...

Page 33: ...S DESIGN HISTORY AND INFORMATION THIS SHEET CONTAINS A CHANGE HISTORY LOG A LIST OF THE POTS KNOBS AND A LEADS PINS REFERENCE SECTION V01P2 RELEASED FOR PRODUCTION RELEASED FOR PRODUCTION V02 13 NOV 2...

Page 34: ...p Rev V032 Male XLR 4140 THRU 1 J2 THRU 1 SG3 SG1 XLR ONE GND 1 3 2 INPUT XLR FEML 4010 J1 Male XLR 4140 THRU 2 J3 THRU 2 INPUT 1 4 W2 1 2 4 W2 2 3 4 W2 3 4 2357 4 W2 4 48R 265V R1 BLK 16AWG PREFUSED...

Page 35: ...01 File 25 10 2018 SYNERGY EML Rev XX Tmp Rev V032 CHANGE HISTORY DESIGN HISTORY AND INFORMATION THIS SHEET CONTAINS A CHANGE HISTORY LOG A LIST OF THE POTS KNOBS AND A LEADS PINS REFERENCE SECTION V0...

Page 36: ...15uH...

Page 37: ...mentation Section Product s Assembly SchDoc M1813 1 Sheet Of PCB Rev Modified V01 File 12 11 2018 SYNERGY EML Rev XX Tmp Rev V032 THIS SHEET CONTAINS SPECIAL PRODUCTION NOTES AND A LIST OF PCB HARDWAR...

Page 38: ...01 File 12 11 2018 SYNERGY EML Rev XX Tmp Rev V032 CHANGE HISTORY DESIGN HISTORY AND INFORMATION THIS SHEET CONTAINS A CHANGE HISTORY LOG A LIST OF THE POTS KNOBS AND A LEADS PINS REFERENCE SECTION V0...

Page 39: ...C2 1 2 3 4 6 5 POWER SUPPLY SA315S 3 2 1 3575 2 3 4 1 4096 2 2 W1 2 2 1 W1 1 XFMR SEC HI XFMR SEC AC IN CON_HOLE_189 1 EC3 1500UH 3817 L1 CHASSIS GND AC BOARD CHASSIS GND POWER BOARD BRIDGE SIP 600V D...

Page 40: ...S DESIGN HISTORY AND INFORMATION THIS SHEET CONTAINS A CHANGE HISTORY LOG A LIST OF THE POTS KNOBS AND A LEADS PINS REFERENCE SECTION V01P1 RELEASED FOR PRODUCTION RELEASED FOR PRODUCTION V02 12 NOV 2...

Page 41: ...D402 COD4 PAD1101 PAD1102 COD11 PAD1201 PAD1202 COD12 PAD1302 PAD1301COD13 COEC1 PAEC200PAEC201 PAEC300 PAEC301 PAHW100 PAHW200 PAHW700 PAHW900 PAINS200 COINS2 PAK105 PAK106 PAK104 PAK102 PAK101 PAK10...

Page 42: ...C B B A A Assembly Documentation Section Product s Assembly SchDoc M1818 2 4 Sheet Of PCB Rev Modified V02 File 2019 03 20 SA315S EML Rev 02 Tmp Rev V032 PCB ASSEMBLY DOCUMENTATION 1 RTV between tall...

Page 43: ...S DESIGN HISTORY AND INFORMATION THIS SHEET CONTAINS A CHANGE HISTORY LOG A LIST OF THE POTS KNOBS AND A LEADS PINS REFERENCE SECTION V01P1 RELEASED FOR PRODUCTION RELEASED FOR PRODUCTION V02 12 NOV 2...

Page 44: ...C5 40X63MM 2700U 5911 250V C7 40X63MM 2700U 5911 250V C9 40X63MM 2700U 5911 250V C2 40X63MM 2700U 5911 250V C4 40X63MM 2700U 5911 250V C6 40X63MM 2700U 5911 250V C8 40X63MM 2700U 5911 250V C10 3 2 W2...

Page 45: ...AND KNOBS PINOUT DIAGRAMS DESIGN HISTORY AND INFORMATION THIS SHEET CONTAINS A CHANGE HISTORY LOG A LIST OF THE POTS KNOBS AND A LEADS PINS REFERENCE SECTION V01 RELEASED FOR PRODUCTION 19 MAR 2020 13...

Page 46: ...TYPE TO POWER AMP CAUTION DISCHARGE USE YS 8691 ALUM SPACER TO POWER AMP BEFORE SERVICING M1840 BREAK OUT S N LABEL CHASSIS GND M1840 SA315S SA221S DO NOT DISCONNECT UNTIL BOARD FULLY DISCHARGED BEFOR...

Page 47: ...7 17 K K J J I I H H G G F F E E D D C C B B A A Assembly Documentation Section Product s Assembly SchDoc M1840 2 4 Sheet Of PCB Rev Modified V01 File 2020 03 19 SA315S SA221S EML Rev 02 Tmp Rev V032...

Page 48: ...AND KNOBS PINOUT DIAGRAMS DESIGN HISTORY AND INFORMATION THIS SHEET CONTAINS A CHANGE HISTORY LOG A LIST OF THE POTS KNOBS AND A LEADS PINS REFERENCE SECTION V01 RELEASED FOR PRODUCTION 19 MAR 2020 13...

Page 49: ...his control adjusts the volume level of the SA315S relative to the input sig nal level Mixers and other audio sources connected to the SA315S tend to have different output voltages which mean the leve...

Page 50: ...r gler le niveau de volume du SA315S par rapport au niveau du signal d entr e Les tables de mixage et autres sources audio connect es au SA315S ont tendance avoir des tensions de sortie dif f rentes c...

Page 51: ...trical cords that have worn or damaged insulation and remember to pull the plug not the cord to prevent damage to the cord Only replace with the equivalent heavy duty cord supplied by the manufacturer...

Page 52: ...oubliez pas de tirer sur la fiche et non sur le cordon pour viter d endommager ce dernier Ne remplacez le cordon lectrique que par un cordon quivalent usage intensif fourni par le fabricant 4 Le cord...

Page 53: ...Yorkville Sound 550 Granite Court Pickering Ontario Canada L1W 3Y8 Auto Attend 905 837 8550 Fax 905 837 8746 www yorkville com...

Reviews: