YILMAZ MK 420 User Manual Download

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lmaz PVC ve Alm.

İş

leme Makineleri Ltd.

MK 420

MK 420

MANUEL ALTTAN ÇIKMA KESME MAK

NES

MANUEL CUTTING MACHINES WITH HIDDEN SAW

USER MANUAL - KULLANIM KLAVUZU

01-07

Summary of Contents for MK 420

Page 1: ...Yılmaz PVC ve Alm İşleme Makineleri Ltd Ştd MK 420 1 MK 420 MANUEL ALTTAN ÇIKMA KESME MAKİNESİ MANUEL CUTTING MACHINES WITH HIDDEN SAW USER MANUAL KULLANIM KLAVUZU 01 07 ...

Page 2: ... 173 TAŞDELEN 34788 ÇEKMEKÖY İSTANBUL TÜRKİYE TELEFON 0216 312 28 28 PBX TELEFAX 0216 484 42 88 FİRMA YETKİLİSİNİN İMZASI ve KAŞESİ MALIN CİNSİ MANUEL ALTTAN ÇIKMA KESME MAKİNESİ MARKASI YILMAZ MODELİ MK 420 BANDROL ve SERİ No TESLİM TARİHİ ve YERİ GARANTİ SÜRESİ 2 YIL AZAMİ TAMİR SÜRESİ 30 İŞ GÜNÜ YETKİLİ SATICI FİRMANIN UNVANI ADRESİ TELEFONU TELEFAX TARİH İMZA KAŞE ...

Page 3: ...ns 2 5 Part list 3 Safety 3 1 Safety information 3 2 Accident prevention 3 3 General safety information 4 Transport of the machine 5 Installation of the machine 6 Machine safety information 7 Operation 7 1 Cutting operation 7 2 Slice operation 7 3 Changing the saw 7 4 Angular adjusment and correctness control of saw blade and set square 7 5 Adjust of belt tension 8 Maintenance Service and Repair 8...

Page 4: ...f the machine for long term depends on understanding and following the instructions contained in this manual The technical drawings and details contained in this manual constitute a guide for the operator 1 2 MANUFACTURER In case of any technical problem please contact your nearest YILMAZ dealer or YILMAZ head office through the above mentioned phone fax or e mail address Technical labels with the...

Page 5: ...liers and dealers of the purchased machines Machine model Date of purchase Machine s serial number Average daily operation period Voltage and frequency Description of the machine fault Name of dealer where machine was purchased 2 MACHINE S DESCRIPTION AND TECHNICAL FEATURES 2 1 MACHINE S DESCRIPTION Cutting machine with circle saw for cutting PVC Aluminium and wooden profiles in desired angles Ø I...

Page 6: ... saw Pneumatic Clamps Support equipment Addition Saw Blade 2 2 TECHNICAL FEATURES TEKNİK ÖZELLİKLER TECHNICAL FEATURES MK 420 2 2 kW 50 Hz 400 V AC 3 PE d 30 32 mm D 420 mm 3000 dev dak RPM 63x98x140 132 164 Kg W H L d D cm TEKNİK ÖZELLİKLER TECHNICAL FEATURES MK 420 2 2 kW 50 Hz 400 V AC 3 PE d 30 32 mm D 420 mm 3000 dev dak RPM 63x98x140 132 164 Kg W H L d D cm ...

Page 7: ...Yılmaz PVC ve Alm İşleme Makineleri Ltd Ştd MK 420 28 2 3 CUTTING DIAGRAM ...

Page 8: ...Yılmaz PVC ve Alm İşleme Makineleri Ltd Ştd MK 420 29 2 4 OVERALL DIMENSIONS PICTURE 1 2 5 PART LISTS ...

Page 9: ... 150 080 Pedal Plate 1 20 211 055 Frame 1 28 222 010 Cover Handle 5 37 162 068 Motor Starter 1 45 222 074 Handle Housing 1 49 150 074 Meter Reading Washer 1 50 141 501 Handle Fastening Washer 2 51 141 139 Squeezing Handle 5 52 235 013 Ruler Saw 1 54 150 093 Table 1 72 201 005 420 MM Saw 1 93 172 025 M8x16 Imbus 6 105 111 291 Set Square 1 108 235 015 S Square Degree Label 1 111 113 009 Clamp Housin...

Page 10: ...Ştd MK 420 31 PICTURE 3 PART NO PART NAME QTY 51 141 139 Squeezing Handle 5 114 111 294 Cutting Dolly Shaft Housing 1 115 141 579 Cutting Dolly Profile Shaft 1 116 116 010 Cutting Dolly Profile 1 118 235 014 Measurement Ruler Cutting Dolly 1 ...

Page 11: ...MK 420 32 PICTURE 4 PART NO PART NAME QTY 29 141 509 Table Raising Plate Dolly 1 69 141 499 Saw Shaft 1 72 201 005 420 mm Saw 1 73 150 085 External Coupling 1 74 141 035 Joint Washer 30x10x9 1 75 171 002 M10x25 1 94 150 078 Table Raising Plate 1 ...

Page 12: ...o apply special care and to be careful at carrying out the specified operation The CAUTION Symbol above warns you against specific dangers and requires to read the text Not observing may cause damage to the equipment DANGER WARNING The DANGER WARNING above warns you against specific dangers and definitely requires the text to read Not observing may result in serious bodily injury Please read the u...

Page 13: ...s safety 3 2 3 Before starting to work with the machine the operator should check the features of the machine learn all etails of the machine s operation 3 2 4 The machine should be operated only by staff members who have read and understood the contents of this manual 3 2 5 All directives recommendations and general safety rules contained in this manual have to be observed fully The machine canno...

Page 14: ...pulated values 3 3 4 Don t place your hands between parts in motion 3 3 5 Use correct illumination for the safety of the operator ISO 8995 89 Standard The Lighting of Indoor Work Systems 3 3 6 Use protective eye glasses and ear plugs Don t wear oversize clothes and jewels These can be caught by moving parts 3 3 7 Don t use any materials other than those recommended by the manufacturer for cutting ...

Page 15: ... are required to operate the machine outside use only appropriate extension cables 3 3 16 Repairs should be carried out by qualified technicians only Otherwise accidents may occur 3 3 17 Before starting a new operation check the appropriate function of protective devices and tools ensure that they work properly All conditions have to be fulfilled in order to ensure proper operation of your machine...

Page 16: ...Technical Features 5 INSTALLATION OF THE MACHINE AND CONNECTION TO THE POWER SOURCE Remove the bolts and stoppers for fixing the movable parts of the machine for safe transport before making the power connections 5 1 Place your machine onto an even ground The machine s overall dimensions are given under OVERALL DIMENSIONS The working place should be appropriate for these dimensions 5 2 With the ai...

Page 17: ...ied personnel only 6 3 Routine maintenance and scheduled maintenance should be carried out by qualified personnel after unplugging the machine first 6 4 Ensure that the machine has been cleaned tested and maintained before starting to operate it 6 5 Check the safety devices power cable and moving parts regularly Don t operate the machine before having replaced defective safety devices or faulty pa...

Page 18: ...he handle slowly CUTTING IN ANGLE Cutting with an angle can be performed with this machine For this process loosen the pipes Figure 2 NO 3 placed on the set square Figure 2 NO 105 Open the switch blade Figure 2 NO 2 Then adjust the set square through the angle ruler Figure 2 NO 108 to the required angle Angle adjusting point is placed on the table Then squeeze the pipes Place the switch blade in i...

Page 19: ...ishing working 7 3 CHANGING THE SAW 7 3 1 Disconnect from electric power supply 7 3 2 Hold the saw from the bottom Loosen the saw fastening washers Figure 2 NO 50 by half opening the squeezing handles Figure 2 NO 51 7 3 3 Remove the two M8 Imbus bolts Figure 2 NO 93 with 6 Allen key placed on the table Figure 2 NO 54 7 3 4 Raise the table as can be seen in Figure 4 from the handle Figure 2 NO 28 M...

Page 20: ...here exists problem during angular cutting check the perpendiculartiy of the saw blade with the help of an edge knife set square If the perpendicularity is not correct loosen the handle nuts that fix the set square fig2 no3 and nuts that fix the safety catch on the set square fig2 no2 Turn the set suare smoothly so that the perpendicularity can be achieved according to the saw blade After adjustin...

Page 21: ...ble and dry it with a piece of cloth don t use any materials which could cause damage to the machine s paint Disconnect the power supply before carrying out all these works 9 TROUBLESHOOTING GUIDE Here are some recommendations for solving urgent problems If the trouble cannot be solved or if you have a problem other than those described hereunder please contact our technical service or your neares...

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