Yanmar TNE Series Installation Manual Download

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Installation Guide For PowerHouse Generators

DRAFT

Not For Release

Supplied By M+H Power System

This manual is for guidance only and does replace any federal or local laws. Please
contact a licensed installer for more details relevant to your installation in regards to this.

Version 0.2

Summary of Contents for TNE Series

Page 1: ...rs DRAFT Not For Release Supplied By M H Power System This manual is for guidance only and does replace any federal or local laws Please contact a licensed installer for more details relevant to your installation in regards to this Version 0 2 ...

Page 2: ...ection 4 Unpacking Crate 5 Exhaust 6 Positioning of Generator 7 Expansion bottle install 8 Fuel System 9 Pre Starting Checks 10 Cranking Battery 11 Controller 12 Starting Generator 13 Servicing Requirements Parts 14 Generator Do s and Don ts 15 Warranty Statement 2 ...

Page 3: ...Manuals Please read and understand and all the manuals and supporting documentation in regards to this generator Some of these are shown below 3 ...

Page 4: ...3 C B 30A GLOW PLUGS CRANK MOTOR K3 K1 STOP EMERGENCY F4 50 B W D K1 K2 15 54 30 REMOTE START ENGINE TEMPERATURE OIL PRESSURE OPTIONAL FUEL LEVEL KEYSWITCH OFF RUN START 9 11 START RELAY FUEL SOLENOID VALVE W SPEED INPUT G 10 5 3 4 8 7 6 2 1 PDM1 NO VOLTS REMOTE START 12V REMOTE START 4 ...

Page 5: ... shipping damage Unit should come as pictured below Please ensure all accessories are included as shown in picture below including hoses Once this is done unit can then be shipped direct to site for installation Once there please complete this inspection again before commencing work 5 ...

Page 6: ... tools and equipment to ensure the unit is not damaged On completion the unit should look like this or similar When removing generator from base please use correct lifting eye or correct lifting pockets to ensure unit is removed safely Also please give unit a quick visual inspection to ensure no obvious sign of damage to unit 6 ...

Page 7: ...move the metal insert from the end of the flexible exhaust and slide in the exhaust pipe end to ensure the 45 degree angle is facing down to stop water penetration into the system Tighten up U bolts ensuring the flexible exhaust is not crushed and tightly holding on to the inserted exhaust pipe 7 ...

Page 8: ...been mounted along the top of the radiator to vent all the hot exhaust gases out of the room Please drill a hole capable of putting the exhaust through Ensure exhaust is facing down to stop water from getting into the engine i e 45 degree angle is facing down Please ensure all holes in the wall are sealed around the edges and the sealing material is heat retardant especially around the exhaust sys...

Page 9: ...Setting up Water Expansion Bottle Radiator bottle and hose Fit hose to radiator as below just below cap 9 ...

Page 10: ...place Fit water bottle to side of radiator and attach hose to bottom of bottle and fill to the max indicated level with recommended coolant Coolant levels also needs to be tested this can be done at the radiator cap Ensure coolant can be touched by your finger only do once the engine is cold 10 ...

Page 11: ...Fuel System Remove bungs from fuel system located in pictures below prior to commencing any work Fuel in Bung Fuel out Bung 11 ...

Page 12: ...uel line hose on bottom of tank Ensure tap is turned off and clamp is done up tight Fit other end of hose to fuel in On generator located next to radiator and yellow dipstick ensure hose clamp is held tight 12 ...

Page 13: ... to room set up The tank can be positioned as far as the hose length can reach Once located ensure the fuel tank is turned off Tap is facing across line unscrew the large cap on the tank and fill Once finished filling clean up spillages then replace the cap on the tank Ensure hoses are tied together when positioning tank and ensure that the hoses are not crushed Run hoses inside skid if needed to ...

Page 14: ...ng down on the fuel pump handle on the side of generator This is located next to the fuel in point next to the dipstick Yellow handle bottom left hand corner of picture Also the system will be a primed once there is sufficient fuel in the fuel filter and the system is pressured 10 or so depressions 14 ...

Page 15: ... pump The level should read halfway between minimum and maximum If not the unit will need topping up with appropriately graded oil 10w 40 Castrol Coolant levels also needs to be tested this can be done at the radiator cap Ensure coolant can be touched by your finger only do once the engine is cold Castrol Coolant Also ensure all clamps bolts and nuts are tight fitting 15 ...

Page 16: ...Crank Battery Insert battery into cradle Fit and tighten battery terminals to battery posts and place cables on terminals Ensure the Red goes to positive black to negative 16 ...

Page 17: ...mplete Unit has been sourced to enable you ease and efficient use of the diesel It comes complete with a 12v positive output and also a dry contact for use with nearly all inverters out there in the market place two wire start Also the unit can be spilt down in many different parts the PDM1 is the engine management component and the TEM 3 is the user interface 17 ...

Page 18: ...ou go on with the selection The selected measurement besides appearing on the display is also emphasized by the lighting of the respective Led Automatically In this way the various measurements automatically move in sequence on the display with a 3 second scanning If you want to stop the scanning on the desired measurement you only have to press the key Select Mis To switch between Manual Automati...

Page 19: ... this In certain operations these light may be on or off Ensure you are familiar with these and what they indicate more details can be found below regarding this or in the appropriate manual 1 Under speed or Over speed engine out off tolerance Led off in normal running 2 Over temperature Led off in normal operation 3 Fuel switched off in normal operation 4 Oil low pressure Led off in normal operat...

Page 20: ...and also the emergency stop The emergency stop is located on the top right hand side of the controller and is the big red button pressing this will cause the generator to stop instantly and will also inhibit the engine to restart while depressed Once reset the generator will return to normal operation This should be the first point of call when checking the unit will not start The buzzer will soun...

Page 21: ... then holding in the run position for a few seconds These may take a few attempts when starting engine for the first time or after long periods of idle times We recommend this unit gets run for ten minutes every 2 weeks Also water and oil levels checked as per Pre Starting Checks above in this manual To stop unit either hit emergency stop button or turn key to off position If emergency stop button...

Page 22: ...Servicing Requirements Servicing of this unit is required as below for the use continued good running of the unit and also for warranty purposes 22 ...

Page 23: ...Parts Please find below a list of the spare parts to complete the service Please adhere to the intervals as stated above 23 ...

Page 24: ...ring to power appliances get a licensed electrical contractor to do it in accordance with Australian Standards AS NZS 3000 Electrical Installations Avoid creating a fire hazard Store fuel for your generator in properly labelled non glass safety containers out of the home and away from fuel burning heat appliances Before refueling the generator turn it off and let it cool down Fuel spilt on hot eng...

Page 25: ...first consideration and to facilitate inspection cleaning and repairs The equipment shall also be built to ensure satisfactory operation under atmospheric conditions prevailing in Australia and local Countries The generating sets shall incorporate every reasonable precaution and provision for the safe working and reliable running of the equipment The generators shall function without undue vibrati...

Page 26: ...curs first On a warranty claim equipment will be required for inspection by the Manufacturer or a qualified Power Generation Service Agent all costs for removal and freight to be covered by Owner The manufacturer will cover parts and labour applicable to scope of supply Backed up by the manufacturers warranty for there products 26 ...

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