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Summary of Contents for WB760 WaveBlaster 760

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Page 7: ...CHAPTER 1 GENERAL INFORMATION ...

Page 8: ...IDENTIFICATION NUMBERS PRIMARY ID NUMBER ENGINE SERIAL NUMBER PUMP SERIAL NUMBER HULL IDENTIFICATION NUMBER HIN ...

Page 9: ...SAFETY WHILE WORKING GOOD WORKING PRACTICES ...

Page 10: ...DISASSEMBLY AND ASSEMBLY ...

Page 11: ...SPECIAL TOOLS MEASUR ING ...

Page 12: ...REMOVAL AND INSTALLATION ...

Page 13: ...CHAPTER 2 SPECIFICATIONS ...

Page 14: ...GENERAL SPECIFICATIONS ...

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Page 16: ...MAINTENANCE SPECIFICATIONS ENGINE ...

Page 17: ...JET UNIT ELECTRICAL ...

Page 18: ...TIGHTENING TORQUE SPECIFIED TORQUE ...

Page 19: ...GENERAL TORQUE ...

Page 20: ...CHAPTER 3 PERIODIC INSPECTION AND ADJUSTMENT ...

Page 21: ...MAINTENANCE INTERVAL CHART ...

Page 22: ...PERIODIC SERVICE CONTROL SYSTEM Pivot shaft bushing inspection Steering cable inspection and adjustment ...

Page 23: ...Throttle cable inspection and adjustment ...

Page 24: ...Choke cable inspection and adjustment ...

Page 25: ...Trim cable inspection and adjustment ...

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Page 27: ...FUEL SYSTEM Fuel filter inspection Trolling speed inspection and adjustment ...

Page 28: ...Carburetor adjustment ...

Page 29: ...OIL INJECTION SYSTEM Oil filter inspection Oil injection pump air bleeding ...

Page 30: ...POWER UNIT Spark plug inspection ...

Page 31: ...ELECTRICAL Battery inspection ...

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Page 33: ...JET PUMP UNIT Impeller inspection Bilge strainer inspection ...

Page 34: ...GENERAL Drain plug inspection Greasing point ...

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Page 38: ...CHAPTER 4 FUEL SYSTEM FUEL LINE EXPLODED DIAGRAM REMOVAL AND INSTALLATION CHART ...

Page 39: ...SERVICE POINTS Fuel filter inspection Fuel cock inspection ...

Page 40: ...OIL TANK EXPLODED DIAGRAM REMOVAL AND INSTALLATION CHART ...

Page 41: ...SERVICE POINTS Check valve inspection Oil level sensor inspection Oil tank inspection Oil filter inspection ...

Page 42: ...FUEL TANK REMOVAL EXPLODED DIAGRAM REMOVAL AND INSTALLATION CHART ...

Page 43: ...FUEL TANK EXPLODED DIAGRAM REMOVAL AND INSTALLATION CHART ...

Page 44: ...SERVICE POINTS Check valve inspection Fuel level sensor inspection Fuel tank inspection Pipe joint inspection Pipe joint installation ...

Page 45: ...CARBURETOR REMOVAL EXPLODED DIAGRAM REMOVAL AND INSTALLATION CHART ...

Page 46: ...CARBURETOR REMOVAL EXPLODED DIAGRAM REMOVAL AND INSTALLATION CHART ...

Page 47: ...SERVICE POINTS Diaphragm inspection Float arm inspection Body assembly inspection ...

Page 48: ...Needle valve inspection Jet and carburetor body inspection High and low speed screws inspection High and low speed screws adjustment ...

Page 49: ...Throttle valve synchronization inspection and adjustment ...

Page 50: ...Choke valve synchronization inspection and adjustment Carburetor assembly ...

Page 51: ...FUEL PUMP EXPLODED DIAGRAM REMOVAL AND INSTALLATION CHART ...

Page 52: ...SERVICE POINTS Fuel pump inspection Filter inspection ...

Page 53: ...OIL PUMP EXPLODED DIAGRAM REMOVAL AND INSTALLATION CHART ...

Page 54: ...SERVICE POINTS Oil pump inspection Oil hose inspection ...

Page 55: ...CHAPTER 5 POWER UNIT ...

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Page 58: ...REED VALVE EXPLODED DIAGRAM REMOVAL AND INSTALLATION CHART ...

Page 59: ...SERVICE POINTS Reed valve inspection ...

Page 60: ...EXHAUST RING EXPLODED DIAGRAM REMOVAL AND INSTALLATION CHART ...

Page 61: ...EXHAUST CHAMBER EXPLODED DIAGRAM REMOVAL AND INSTALLATION CHART ...

Page 62: ...MUFFLER EXPLODED DIAGRAM REMOVAL AND INSTALLATION CHART ...

Page 63: ...CYLINDER HEAD EXPLODED DIAGRAM REMOVAL AND INSTALLATION CHART ...

Page 64: ...SERVICE POINTS Cylinder head inspection ...

Page 65: ...CYLINDER EXPLODED DIAGRAM REMOVAL AND INSTALLATION CHART ...

Page 66: ...SERVICE POINTS Cylinder inspection ...

Page 67: ...PISTON EXPLODED DIAGRAM REMOVAL AND INSTALLATION CHART ...

Page 68: ...SERVICE POINTS Piston pin clip removal and installation Piston inspection ...

Page 69: ...Piston ring inspection Piston pin and bearing inspection ...

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Page 71: ...ENGINE UNIT REMOVAL EXPLODED DIAGRAM REMOVAL AND INSTALLATION CHART ...

Page 72: ...SERVICE POINTS Shim removal Mount bracket inspection Coupling clearance inspection Pilot water hose installation ...

Page 73: ...FLYWHEEL MAGNETO AND BASE EXPLODED DIAGRAM REMOVAL AND INSTALLATION CHART ...

Page 74: ...SERVICE POINTS Coupling flange removal and installation Flywheel magneto removal and installation Coupling flange inspection Flywheel magneto inspection Idle gear assembly inspection ...

Page 75: ...ELECTRICAL UNIT EXPLODED DIAGRAM REMOVAL AND INSTALLATION CHART ...

Page 76: ...STARTER MOTOR EXPLODED DIAGRAM REMOVAL AND INSTALLATION CHART ...

Page 77: ...SERVICE POINTS Pinion inspection Armature inspection ...

Page 78: ...Brush holder inspection Cover inspection ...

Page 79: ...CRANKCASE EXPLODED DIAGRAM REMOVAL AND INSTALLATION CHART ...

Page 80: ...SERVICE POINTS Crankcase inspection Crankcase installation ...

Page 81: ...CRANKSHAFT EXPLODED DIAGRAM REMOVAL AND INSTALLATION CHART ...

Page 82: ...SERVICE POINTS Crankshaft inspection ...

Page 83: ...INTERMEDIATE HOUSING REMOVAL EXPLODED DIAGRAM REMOVAL AND INSTALLATION CHART ...

Page 84: ...INTERMEDIATE HOUSING EXPLODED DIAGRAM REMOVAL AND INSTALLATION CHART ...

Page 85: ...SERVICE POINTS Coupling removal and installation Bearing removal and installation Bearing inspection Coupling inspection ...

Page 86: ...Oil seal installation ...

Page 87: ...CHAPTER 6 JET PUMP UNIT ...

Page 88: ...JET PUMP UNIT REMOVAL EXPLODED DIAGRAM REMOVAL AND INSTALLATION CHART ...

Page 89: ...DEFLECTOR AND TRIM RING EXPLODED DIAGRAM REMOVAL AND INSTALLATION CHART ...

Page 90: ...NOZZLE AND DUCT EXPLODED DIAGRAM REMOVAL AND INSTALLATION CHART ...

Page 91: ...IMPELLER AND DRIVE SHAFT EXPLODED DIAGRAM REMOVAL AND INSTALLATION CHART ...

Page 92: ...SERVICE POINTS Impeller removal Drive shaft and bearing removal Impeller inspection Drive shaft inspection Bearing inspection ...

Page 93: ...Oil seal and bearing installation Impeller installation ...

Page 94: ...COOLING AND BILGE SYSTEM EXPLODED DIAGRAM REMOVAL AND INSTALLATION CHART SERVICE POINTS Bilge strainer inspection Hose inspection CHAPTER 7 ELECTRICAL SYSTEM ...

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Page 96: ...ELECTRICAL COMPONENTS ...

Page 97: ...SERVICE POINTS Spiral tube installation ...

Page 98: ...ELECTRICAL ANALYSIS 3 INSPECTION Low resistance measurement ...

Page 99: ...IGNITION SYSTEM WIRING DIAGRAM ...

Page 100: ...IGNITION SPARK GAP ...

Page 101: ...SPARK PLUG SPARK PLUG CAP IGNITION COIL ...

Page 102: ...ENGINE STOP SWITCH CHARGE COIL PULSER COIL ...

Page 103: ...THERMO SWITCH CDI UNIT ...

Page 104: ...STARTING SYSTEM WIRING DIAGRAM ...

Page 105: ...BATTERY STARTER MOTOR WIRING CONNECTION FUSE STARTER SWITCH ...

Page 106: ...STARTER RELAY ...

Page 107: ...CHARGING SYSTEM WIRING DIAGRAM ...

Page 108: ...FUSE BATTERY LIGHTING COIL RECTIFIER REGULATOR ...

Page 109: ...INDICATION SYSTEM WIRING DIAGRAM ...

Page 110: ...FUSE BATTERY LIGHTING COIL RECTIFIER REGULATOR OIL LEVEL SENSOR FUEL LEVEL SENSOR ...

Page 111: ...MULTI FUNCTION METER ...

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Page 113: ...CHAPTER 8 HULL AND HOOD ...

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Page 116: ...ENGINE HOOD REMOVAL EXPLODED DIAGRAM REMOVAL AND INSTALLATION CHART ...

Page 117: ...HANDLE EXPLODED DIAGRAM REMOVAL AND INSTALLATION CHART ...

Page 118: ...SERVICE POINTS Handle inspection Handle switch installation Handle holder installation ...

Page 119: ...TRIM GRIP AND CONTROL CABLE EXPLODED DIAGRAM REMOVAL AND INSTALLATION CHART ...

Page 120: ...SERVICE POINTS Trim control cable inspection Grip guide inspection Trim grip assembly installation Trim cable adjustment ...

Page 121: ...ENGINE HOOD COVER EXPLODED DIAGRAM REMOVAL AND INSTALLATION CHART ...

Page 122: ...HANDLE COLUMN EXPLODED DIAGRAM REMOVAL AND INSTALLATION CHART ...

Page 123: ...SERVICE POINTS Handle column inspection Bearing inspection Seal packing installation Bushing joint installation ...

Page 124: ...ENGINE HOOD EXPLODED DIAGRAM REMOVAL AND INSTALLATION CHART ...

Page 125: ...SERVICE POINTS Hood support inspection Engine hood inspection ...

Page 126: ...STEERING CABLE EXPLODED DIAGRAM REMOVAL AND INSTALLATION CHART ...

Page 127: ...SERVICE POINTS Cable inspection Jet pump side cable joint installation Steering cable adjustment Spiral tube installation ...

Page 128: ...THROTTLE CABLE AND CHOKE CABLE EXPLODED DIAGRAM REMOVAL AND INSTALLATION CHART ...

Page 129: ...SERVICE POINTS Cable inspection Cable installation ...

Page 130: ...TRIM CABLE EXPLODED DIAGRAM REMOVAL AND INSTALLATION CHART ...

Page 131: ...SERVICE POINTS Cable inspection Jet pump side cable joint installation Trim cable adjustment ...

Page 132: ...SEAT STORAGE BOX AND BATTERY CASE EXPLODED DIAGRAM REMOVAL AND INSTALLATION CHART ...

Page 133: ...SERVICE POINTS Seat inspection Battery case inspection Storage box inspection ...

Page 134: ...EXHAUST SYSTEM EXPLODED DIAGRAM REMOVAL AND INSTALLATION CHART ...

Page 135: ...SERVICE POINTS Exhaust system inspection ...

Page 136: ...DECK EXPLODED DIAGRAM REMOVAL AND INSTALLATION CHART ...

Page 137: ...SERVICE POINTS Ventilation system inspection Hood packing inspection Hood lock hook inspection Hood packing installation ...

Page 138: ...GUNWALE EXPLODED DIAGRAM REMOVAL AND INSTALLATION CHART ...

Page 139: ...SERVICE POINTS Gunwale inspection ...

Page 140: ...MAT EXPLODED DIAGRAM REMOVAL AND INSTALLATION CHART ...

Page 141: ...SERVICE POINTS Mat inspection Mat installation ...

Page 142: ...HULL EXPLODED DIAGRAM REMOVAL AND INSTALLATION CHART ...

Page 143: ...HULL REPAIR Light scratching Deep scratching ...

Page 144: ...Hull damage punctured ...

Page 145: ...insert nut ...

Page 146: ...Removing a graphic Applying a graphic ...

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Page 148: ...CHAPTER 9 TROUBLE ANALYSIS ...

Page 149: ...TROUBLE ANALYSIS TROUBLE ANALYSIS CHART ...

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