Summary of Contents for VX600ERG 2001
Page 1: ...VX600ERG SX600G MM600G VT600G VX600ERG SX600G MM600G VT600G ...
Page 2: ...NOTICE HOW TO USE THIS MANUAL MANUAL FORMAT EXPLODED DIAGRAM ...
Page 3: ...ILLUSTRATED SYMBOLS ...
Page 4: ...INDEX ...
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Page 9: ...CHAPTER 1 GENERAL INFORMATION MACHINE IDENTIFICATION FRAME SERIAL NUMBER ENGINE SERIAL NUMBER ...
Page 10: ...IMPORTANT INFORMATION PREPARATION FOR REMOVAL AND DISASSEMBLY ...
Page 12: ...SPECIAL TOOLS FORTUNE UP ...
Page 13: ...FOR ENGINE SERVICE FOR POWER TRAIN SERVICE ...
Page 14: ...FOR CARBURETION SERVICE FOR ELECTRICAL SERVICE ...
Page 15: ...CHAPTER 2 PERIODIC INSPECTION AND ADJUSTMENT INTRODUCTION PERIODIC MAINTENANCE TABLE ...
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Page 17: ...ENGINE SPARK PLUGS ...
Page 18: ...OIL PUMP ...
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Page 20: ...FUEL LINE INSPECTION COOLING SYSTEM ...
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Page 26: ...CARBURETOR SYNCHRONIZATION ...
Page 27: ...ENGINE IDLE SPEED ADJUSTMENT THROTTLE CABLE FREE PLAY ADJUSTMENT ...
Page 28: ...THROTTLE OVERRIDE SYSTEM T O R S CHECK ...
Page 29: ...STARTER CHOKE CABLE FREE PLAY ADJUSTMENT EXHAUST SYSTEM INSPECTION ...
Page 30: ...POWER TRAIN SHEAVE DISTANCE AND OFFSET ADJUSTMENT ...
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Page 32: ...DRIVE V BELT ...
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Page 34: ...ENGAGEMENT SPEED CHECK PARKING BRAKE PAD INSPECTION ...
Page 35: ...PARKING BRAKE ADJUSTMENT BRAKE LEVER ADJUSTMENT VX600ER SX600 VT600 ...
Page 36: ...BRAKE FLUID LEVEL INSPECTION BRAKE PAD INSPECTION ...
Page 37: ...BRAKE HOSE INSPECTION AIR BLEEDING HYDRAULIC BRAKE SYSTEM ...
Page 38: ...DRIVE CHAIN ...
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Page 41: ...TRACK TENSION ADJUSTMENT ...
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Page 43: ...SLIDE RUNNER INSPECTION ...
Page 44: ...MAXIMIZING DRIVE TRACK LIFE ...
Page 45: ...CHASSIS SKI SKI RUNNER ...
Page 46: ...STEERING SYSTEM ...
Page 47: ...LUBRICATION ...
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Page 49: ...ELECTRICAL HEADLIGHT BEAM ADJUSTMENT ...
Page 50: ...BATTERY INSPECTION VX600ER VT600 ...
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Page 52: ...BATTERY CHARGING VX600ER VT600 ...
Page 53: ...FUSE INSPECTION VX600ER VT600 ...
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Page 55: ...TUNING CARBURETOR TUNING ...
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Page 62: ...CLUTCH ...
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Page 67: ...GEAR SELECTION ...
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Page 73: ...HIGH ALTITUDE TUNING ...
Page 74: ...FRONT SUSPENSION ...
Page 75: ...REAR SUSPENSION ...
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Page 79: ...CHAPTER 3 CHASSIS STEERING VX600ER SX600 VT600 ...
Page 80: ...MM600 ...
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Page 82: ...INSPECTION ...
Page 83: ...INSTALLATION ...
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Page 86: ...SKI VX600ER VT600 ...
Page 87: ...SX600 MM600 ...
Page 88: ...INSPECTION INSTALLATION VX600ER VT600 ...
Page 89: ...FRONT SUSPENSION ...
Page 90: ...HANDLING NOTES SX600 INSPECTION ...
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Page 92: ...INSTALLATION ...
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Page 98: ...CHAPTER 4 POWER TRAIN PRIMARY SHEAVE AND DRIVE V BELT ...
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Page 100: ...REMOVAL ...
Page 101: ...DISASSEMBLY ...
Page 102: ...INSPECTION ...
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Page 104: ...ASSEMBLY ...
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Page 107: ...INSTALLATION ...
Page 108: ...SECONDARY SHEAVE ...
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Page 110: ...DISASSEMBLY INSPECTION ...
Page 111: ...ASSEMBLY ...
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Page 113: ...INSTALLATION ...
Page 114: ...DRIVE CHAIN HOUSING WITHOUT REVERSE MODEL ...
Page 115: ...INSPECTION ...
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Page 117: ...INSTALLATION ...
Page 118: ...WITH REVERSE MODEL ...
Page 119: ......
Page 120: ...INSPECTION ...
Page 121: ...INSTALLATION ...
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Page 123: ...JACKSHAFT ...
Page 124: ...INSPECTION ...
Page 125: ...JACKSHAFT AND DRIVE CHAIN HOUSING INSTALLATION ...
Page 126: ...BRAKE ...
Page 127: ...BRAKE PAD REPLACEMENT ...
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Page 131: ...BRAKE CALIPER DISASSEMBLY BRAKE CALIPER INSPECTION AND REPAIR ...
Page 132: ...BRAKE CALIPER ASSEMBLY BRAKE CALIPER INSTALLATION ...
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Page 134: ...INSPECTION BRAKE MASTER CYLINDER ASSEMBLY INSTALLATION ...
Page 135: ...SLIDE RAIL SUSPENSION VX600ER SX600 ...
Page 136: ...VT600 ...
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Page 141: ...MM600 ...
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Page 146: ...INSPECTION ...
Page 147: ...ASSEMBLY INSTALLATION ...
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Page 149: ...FRONT AXLE AND TRACK ...
Page 150: ...INSPECTION INSTALLATION ...
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Page 152: ...CHAPTER 5 ENGINE EXHAUST ASSEMBLY ...
Page 153: ...INSTALLATION ...
Page 154: ...ENGINE ASSEMBLY ...
Page 155: ...INSPECTION INSTALLATION ...
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Page 157: ...CYLINDER HEAD AND CYLINDER ...
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Page 159: ...REMOVAL ...
Page 160: ...INSPECTION ...
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Page 165: ...INSTALLATION ...
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Page 168: ...OIL PUMP CRANKCASE AND CRANKSHAFT ...
Page 169: ...INSPECTION ...
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Page 171: ...INSTALLATION ...
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Page 174: ...AC MAGNETO ...
Page 175: ...REMOVAL ...
Page 176: ...INSTALLATION ...
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Page 178: ...RECOIL STARTER ...
Page 179: ...REMOVAL INSPECTION ...
Page 180: ...INSTALLATION ...
Page 181: ...CHAPTER 6 COOLING SYSTEM HEAT EXCHANGER VX600ER SX600 VT600 ...
Page 182: ...MM600 ...
Page 183: ...INSPECTION ...
Page 184: ...INSTALLATION ...
Page 185: ...WATER PUMP ...
Page 186: ...REMOVAL INSPECTION INSTALLATION ...
Page 187: ...CHAPTER 7 CARBURETION CARBURETORS ...
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Page 191: ...INSPECTION ...
Page 192: ...ASSEMBLY ...
Page 193: ...CARBURETOR SYNCHRONIZATION ...
Page 194: ...FUEL LEVEL ADJUSTMENT ...
Page 195: ...INSTALLATION ...
Page 196: ...FUEL PUMP VX600ER VT600 ...
Page 197: ...SX600 MM600 ...
Page 198: ...INSPECTION INSTALLATION ...
Page 200: ...IGNITION SYSTEM ...
Page 201: ...CIRCUIT DIAGRAM ...
Page 202: ...TROUBLESHOOTING ...
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Page 204: ...CONDENSER SX600 MM600 AC MAGNETO ...
Page 205: ...SPARK PLUG SPARK PLUG CAP IGNITION COIL ...
Page 206: ...THROTTLE OVERRIDE SYSTEM T O R S HANDLEBAR SWITCH RIGHT ...
Page 207: ...CARBURETOR SWITCH MAIN SWITCH ...
Page 208: ...LOAD CONTROL RELAY EMERGENCY ENGINE STARTING SX600 MM600 ...
Page 209: ...ELECTRICAL STARTING SYSTEM VX600ER VT600 CIRCUIT DIAGRAM ...
Page 210: ...TROUBLESHOOTING ...
Page 211: ...MAIN SWITCH ...
Page 212: ...STARTER MOTOR ...
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Page 216: ...CHARGING SYSTEM VX600ER VT600 CIRCUIT DIAGRAM ...
Page 217: ...TROUBLESHOOTING ...
Page 218: ...BATTERY STATOR COIL ...
Page 219: ...LIGHTING SYSTEM CIRCUIT DIAGRAM ...
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Page 221: ...TROUBLESHOOTING ...
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Page 223: ...BULB S HEADLIGHT BEAM SWITCH ...
Page 224: ...HEADLIGHT RELAY ...
Page 225: ...SIGNAL SYSTEM CIRCUIT DIAGRAM ...
Page 226: ......
Page 227: ...TROUBLESHOOTING ...
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Page 231: ...BRAKE LIGHT SWITCH GEAR POSITION SWITCH VX600ER VT600 DC BACK BUZZER VX600ER VT600 ...
Page 232: ...WATER TEMPERATURE SENSOR ...
Page 233: ...OIL LEVEL SWITCH FUEL SENDER ...
Page 234: ...GRIP WARMER SYSTEM CIRCUIT DIAGRAM ...
Page 235: ...TROUBLESHOOTING ...
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Page 238: ...GRIP AND THUMB WARMER COIL VARIABLE RESISTOR THUMB WARMER ...
Page 239: ...VARIABLE RESISTOR GRIP WARMER PASSENGER GRIP WARMER VT600 ...
Page 240: ...PASSENGER GRIP WARMER SWITCH VT600 RESISTOR VT600 ...
Page 241: ...PASSENGER GRIP WARMER RELAY VT600 ...
Page 242: ...FAULT LOCATION TABLE ...
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Page 244: ...CHAPTER 9 SPECIFICATIONS GENERAL SPECIFICATIONS ...
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Page 247: ...MAINTENANCE SPECIFICATIONS ENGINE ...
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Page 250: ...POWER TRAIN ...
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Page 254: ...CHASSIS ...
Page 255: ...ELECTRICAL ...
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Page 257: ...HIGH ALTITUDE SETTINGS ...
Page 258: ...TIGHTENING TORQUE PENGINE ...
Page 259: ...POWER TRAIN ...
Page 260: ......
Page 261: ...CHASSIS ...
Page 262: ...GENERAL TORQUE SPECIFICATIONS DEFINITION OF UNITS ...
Page 263: ...CABLE ROUTING ...
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Page 282: ...WIRING DIAGRAM VX600ERG SX600G MM600G VT600G ...
