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SERVICE MANUAL

This manual has been provided for the use of authorized YAMAHA Retailers and their service personnel.
It has been assumed that basic service procedures inherent to the industry, and more specifically YAMAHA Products, are already
known and understood by the users, and have therefore not been restated.

WARNING:

Failure to follow appropriate service and safety procedures when servicing this product  may result in personal
injury, destruction of expensive components, and failure of the  product to perform as specified. For these reasons,
we advise all YAMAHA product owners that any service required should be performed by an authorized YAMAHA
Retailer or the appointed service representative.

IMPORTANT:

The presentation or sale of this manual to any individual or firm does not constitute authorization,  certification  or
recognition  of  any  applicable  technical  capabilities,  or establish a principle-agent relationship of any form.

The data provided is believed to be accurate and applicable to the unit(s) indicated on the cover.  The research, engineering, and service
departments of YAMAHA are continually striving  to improve YAMAHA products. Modifications are, therefore, inevitable and
specifications are subject to change without notice or obligation to retrofit. Should any discrepancy appear to exist, please contact the
distributor's Service Division.

WARNING:

Static discharges can destroy expensive components. Discharge any static electricity your body may have
accumulated by grounding yourself to the ground buss in the unit (heavy gauge black wires connect to this buss).

IMPORTANT:

Turn the unit OFF during disassembly and part replacement. Recheck all work before you apply power to the unit.

IMPORTANT NOTICE

1 0 0 8 6 3

SERVICE MANUAL

MAINTENANCE FLOW CHART /

メンテナンスフローチャート

 . . . . . . . . . . . . . . . . . 14–21

BLOCK DIAGRAM  . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
PRINTED CIRCUIT BOARD  . . . . . . . . . . . . . . . . 24–28
WIRING DIAGRAM  . . . . . . . . . . . . . . . . . . . . . . . . . . 29
SCHEMATIC DIAGRAM  . . . . . . . . . . . . . . . . . . . 30–38
PARTS LIST  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39–46

■ 

CONTENTS

TO SERVICE PERSONNEL  . . . . . . . . . . . . . . . . . . 2–4
PREVENTION OF ELECTRO 
STATIC DISCHARGE  . . . . . . 4
LOCALE MANAGEMENT 
INFORMATION  . . . . . . . . 5
FRONT PANELS  . . . . . .
 . . . . . . . . . . . . . . . . . . . . . 5–6
REMOTE CONTROL PANELS 
 . . . . . . . . . . . . . . . . . . 6
REAR PANELS  . . . . . . .
 . . . . . . . . . . . . . . . . . . . . . 7–8
SPECIFICATIONS / 

参考仕様

 . . . . . . . . . . . . . . . . . . . . 9

SERVICE HINTS / 

サービスヒント

 . . . . . . . . . . . . . . . 10

DISASSEMBLY PROCEDURES /

分解手順

 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11–13

DVD-S540

DV-S5650

DVD PLAYER

DVD-S540/DV-S5650

www. xiaoyu163. com

QQ 376315150

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TEL 13942296513

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9

2

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9

4

2

9

8

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Q

Q

TEL  13942296513  QQ  376315150  892498299 

TEL  13942296513  QQ  376315150  892498299 

http://www.xiaoyu163.com

http://www.xiaoyu163.com

Summary of Contents for DVD S540 - Progressive Scan DVD Player

Page 1: ...AHA are continually striving to improve YAMAHA products Modifications are therefore inevitable and specifications are subject to change without notice or obligation to retrofit Should any discrepancy...

Page 2: ...er than those specified herein may result in hazardous radiation exposure WARNING CHEMICAL CONTENT NOTICE The solder used in the production of this product contains LEAD In addition other electrical e...

Page 3: ...N VARNING SYNLIG OCH OSYNLIG LASERSTR LNING N R DENNA DEL R PPNAD BETRAKTA EJ STR LEN VARO AVATT AESSA OLET ALTTIINA N KYV LLE JA N KYM TT M LLE LASER S TEILYLLE L KATSO S TEESEEN VORSICHT SICHTBARE U...

Page 4: ...is connected to the mains even when the player is switched off This primary area is not shielded so it is possible to touch copper tracks and or components when servicing the player Service personnel...

Page 5: ...d by Macrovision Corporation and is intended for home and other limited viewing uses only unless otherwise authorized by Macrovision Corporation Reverse engineering or disassembly is prohibited q w r...

Page 6: ...odels U C A B G P T K J models REMOTE CONTROL PANELS R model www xiaoyu163 com QQ376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498...

Page 7: ...odels REAR PANELS DVD S540 U C models DVD S540 R K models www xiaoyu163 com QQ376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299...

Page 8: ...S5650 G model DVD S540 T model DVD S540 J model www xiaoyu163 com QQ376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 1394...

Page 9: ...Finish DVD S540 Gold R T K J models Black U C A B G P models Silver C R T B G P J models Titanium G model DV S5650 Black U C G models Silver U A G models Power Supply 120V 60Hz U C models 230V 50Hz B...

Page 10: ...xchange The board has to be repaired down to component level in case of failure 2 Troubleshooting In this paragraph some troubleshooting tips are given to diagnose the DVD player Use MAINTENANCE FLOW...

Page 11: ...echanism to bottom Lift DVD Mechanism up slightly and move it backward to remove Power supply unit 1003 Remove cable connections Remove 2 screws 0111 Board to bottom frame Release 2 spacers locking Bo...

Page 12: ...ard 1004 Front Standby board 1001 2 Video board 1002 0113 0261 0035 0035 DVD 0155 DVD 0010 0218 4 0118 0011 0211 4 MONO 0112 0111 www xiaoyu163 com QQ376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2...

Page 13: ...ucts during initial production open the tray using the following procedure a Remove the DVD mechanism from the main unit b Turn it upside down and move the slider in the direction indicated c Gently p...

Page 14: ...eripheral circuit of FLASH Ref 7611 Check peripheral circuit of SDRAM Ref 7609 Check peripheral circuit of TV Encoder Check peripheral circuit of TV Encoder A Yes No Yes No Yes No Yes No Yes No Yes No...

Page 15: ...609 TV TV TV FLASH Ref 7611 SDRAM Ref 7609 TV A Yes No Yes No Yes No Yes No Yes No Yes No Yes No Yes No Yes No TV www xiaoyu163 com QQ376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5...

Page 16: ...eck the FMSO circuit Check the BA5954 No No Yes No Yes Yes No Yes Yes Does the Optical Pick Up move to find a disc Has FOSO Pin 1 of BA5954 any signal 1 Check the signal from MT1379BE to BA5954 2 Mayb...

Page 17: ...No Yes Yes No Yes Yes FOSO BA5954 1 F TP13 F TP1 DVD BA5954 No No Yes Yes No Yes B 1 MT1379BE BA5954 2 MT1379BE BA5954 MT1336E BA5954 Board Ref Name MONO 7602 MT1336E MONO 7603 BA5954 MONO 7606 MT137...

Page 18: ...1336E No No Yes Yes Any signal on pins A B C D E F of MT1336E Disc ID correct Yes No Check the circuit from Pin 19 of MT1336E to Pin 206 of MT1379BE Check the peripheral circuit of MT1336E and itself...

Page 19: ...No MT1336E 19 MT1379BE 206 MT1336E No RFL MT1336E 19 Yes ON OK No SP BA5954 11 SP BA5954 12 BA5954 BA5954 No No Yes Yes DMSO MT1379BE 18 Yes C MT1379BE Board Ref Name MONO 7602 MT1336E MONO 7603 BA59...

Page 20: ...d its periperal circuit No No Yes AKM4382A receive correct data Check connection between MT1379BE and AKM4382A Yes Yes TSOP2236 FL display and Key fuction OK No No TSOP2236 uPD16312GB communicate with...

Page 21: ...TSOP2236 uPD16312GB MT1379BE OK MT1379BE uPD16312GB Yes KEY FL Yes Yes BA5954 Board Ref Name DISPLAY 7100 uPD16312GB DISPLAY 7101 TSOP2236 MONO 7602 MT1336E MONO 7603 BA5954 MONO 7606 MT1379BE MONO 7...

Page 22: ...50 MEMO www xiaoyu163 com QQ376315150 9 9 2 8 9 4 2 9 8 TEL 13942296513 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892498299 http www x...

Page 23: ...C3 3655 C3 3656 B4 3657 B4 3658 B3 3659 B3 3660 C3 3661 B3 3662 B4 3663 A4 3664 A4 3665 A4 3666 B1 3667 A4 3668 A5 3669 B4 3670 B5 3671 C4 3672 C4 3673 D4 3674 C4 3675 C4 3676 C4 3680 B5 3681 D1 3683...

Page 24: ...D2 TP32 D2 TP34 D1 TP35 D1 TP36 D2 TP37 D2 TP38 D2 TP39 D1 TP40 D1 TP41 D2 TP42 D1 TP43 D1 TP44 D1 TP45 D1 TP46 D1 The first digit of a component indicates the component type 1xxx Connector 3xxx Resi...

Page 25: ...tor 3xxx Resistor 5xxx Coil 7xxx IC Transistor FET 2xxx Capacitor 4xxx SMD jumper 6xxx Diode 9xxx Wire jumper J B G models only w w w x i a o y u 1 6 3 c o m Q Q 3 7 6 3 1 5 1 5 0 9 9 2 8 9 4 2 9 8 T...

Page 26: ...component type 1xxx Connector 3xxx Resistor 5xxx Coil 7xxx IC Transistor FET 2xxx Capacitor 4xxx SMD jumper 6xxx Diode 9xxx Wire jumper w w w x i a o y u 1 6 3 c o m Q Q 3 7 6 3 1 5 1 5 0 9 9 2 8 9 4...

Page 27: ...type 1xxx Connector 3xxx Resistor 5xxx Coil 7xxx IC Transistor FET 2xxx Capacitor 4xxx SMD jumper 6xxx Diode 9xxx Wire jumper R model only R model only w w w x i a o y u 1 6 3 c o m Q Q 3 7 6 3 1 5 1...

Page 28: ...o 3 3V Audio 12V Audio filter Digital 2 5V 12V V25 MT1336E Servo 5V RVCC PICKUP HEADER RF 5V AVCC DV33 Digital 3 3V MT1369E 5V8756D VCC5330 SD33 SDRAM Digital 3 3V Audio 5V Audio Audio 5V Audio DAC 5V...

Page 29: ...DVD 7 RF 8 A 9 B 10 F 11 GND PD 12 Vc 13 VCC 14 E 15 NC 16 VR CD 17 VR DVD 18 LD CD 19 MD 20 HFM 21 NC 22 LD DVD 23 GND LD 24 26 26 TO OPTICAL PICK UP 25 1609 SF HD60AV 0 5mm 24P 1 2620 390p 1 2617 0...

Page 30: ...TFO 9 JITFN 10 PLLVDD3 11 FOO 12 TRO 13 TROPENPWM 14 PWMOUT1 15 PWMOUT2 16 DVDD2 17 DMO 18 FMO 19 DVSS 20 FG 21 HIGHA0 22 HIGHA1 23 HIGHA2 24 HIGHA3 25 HIGHA4 26 HIGHA5 27 DVSS 28 HIGHA6 29 HIGHA7 30...

Page 31: ...0 1 MA 0 11 DQ 0 15 DRAM POWER 3672 33 2710 D3 2717 D2 3673 D2 5614 C2 2711 D3 2720 B1 3674 D2 5627 C2 2712 D3 2776 B1 3675 D2 7609 D4 2713 D3 2777 C1 3676 D2 7610 B1 2714 E3 2793 C3 3680 B2 7611 B2 2...

Page 32: ...2752 C1 3693 A1 3752 D3 5619 B1 6612 C3 7625 C3 SC 1 SC 1 2810 470N 6616 BAS316 6617 BAS316 5VV GND Y6 1 5615 1 8uH 2721 10 OHM 1 2723 100pF 1 2722 100P 3681 150 6606 BAS316 6607 BAS316 3683 150 5VV...

Page 33: ...15 4 7K 3725 470 1 2 3 7628 BC848 3716 200 1 GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND 5VL ABCK ASTB VSCK VSDA ACLK ALRCK A_MUTE GND 12V 12V MUTE1 ASDAT0 VRST DV33 POWER AUDIO IN...

Page 34: ...7 8 9 1102 A YKC21 4104 2 1 1 10 11 12 13 14 15 16 17 18 19 2 20 21 3 4 1103 1K5 3162 3161 1K5 220p 2142 6117 PDZ 15B 2100 1n0 BC847B 7106 PDZ 15B 6114 BC847B 7113 470u 2115 2111 470u BC847B 7104 PDZ...

Page 35: ...9 10K 10K 1104 3117 330R 3104 100R 35V 47u 2108 BC847B 7104 7103 BC857B 3132 4 5 6 7 8 9 15 161718 19 2 2021 222324 252627 2829 1100 HNV 07SS41T 1 101112 1314 3112 4K7 3105 100R 3122 4K7 3121 4K7 3118...

Page 36: ...09 10u 25V 3304 1K0 3305 6K8 I305 22u 5300 2308 47p 2307 1u0 50V 2311 100n 1300 HLJ5307 1 2 3 4 5 7 8 I301 3 4 I309 1301 440052 1 2 6301 BAS316 BC847B 7302 3315 1M0 3313 560R 2310 100u 16V 2317 100n 2...

Page 37: ...1102 CN3 CN2 CN1 7107 CVBS L R RGB 7103 7104 0 6 12 SINGLE SCART 1103 7105 7106 FBOUT Y3 7108 7110 FILTER AMUTE 7116 7117 S1 S0 RCH LCH D2 ADG733BRU 7115 7111 13 D1 D2 D1 D2 Y2 U2 V2 V_SWITCH R V G Y...

Page 38: ...D5V 5VD GND D5V 5VD GND 12_IN 12VA GND 12V 12VA STDBY D5V 5VL GND 1 1 8 1601 1301 1 GND 2 MIC 3 12V 4 5V 1 STBY_DECT 2 GND 1 GND 2 MIC 3 12V 4 5VL VIDEO BOARD 1100 1616 1620 9 SP GND 1 D5V 2 GND 3 D5V...

Page 39: ...RARED MODUL RF MODULATOR RF PHOT CPL PHOTO COUPLER PHOT INTR PHOTO INTERRUPTER PHOT RFLCT PHOTO REFLECTOR PIN TEST PIN TEST POINT PLST RIVET PLASTIC RIVET R ARRAY RESISTOR ARRAY R CAR CARBON RESISTOR...

Page 40: ...470 C EL 47uF 16V 01 2789 UR837470 C EL 47uF 16V 01 2790 UR848100 C EL 100uF 25V 01 2791 UR837470 C EL 47uF 16V 01 2793 UR838220 C EL 220uF 16V 01 2797 UR848100 C EL 100uF 25V 01 2798 UR848100 C EL 10...

Page 41: ...F 50V 01 2111 UR818470 C EL 470uF 6 3V BG 01 2115 UR818470 C EL 470uF 6 3V BG 01 2117 UR818470 C EL 470uF 6 3V BG 01 2119 UR818470 C EL 470uF 6 3V BG 01 2121 UR867100 C EL 10uF 50V BG 01 2124 UR867100...

Page 42: ...10k 2120 375 90001 R 6105 AAX47290 DIODE BAS316 3198 010 10630 6106 AAX47290 DIODE BAS316 3198 010 10630 6112 AAX47330 DIODE ZENR PDZ6 2B 9340 548 54115 6300 01 AAX47290 DIODE BAS316 3198 010 10630 R...

Page 43: ...8160 RD35 8180 RD35 8200 RD35 8220 RD35 8270 RD35 8300 RD35 8330 RD35 8390 RD35 8430 RD35 8470 RD35 8510 RD35 8680 RD35 9100 RD35 9150 RD35 9220 RD35 9470 RD35 A100 Value 4 3 k 4 7 k 5 1 k 5 6 k 6 2...

Page 44: ...C models Except U C models 1105 J B G models only 0001 J model B G models EXPLODED VIEW 2 7 mm T10 When disassembling use the special screw driver with tip shape in figure Note The battery cover is no...

Page 45: ...8721 J 0200 AAX50880 REAR PANEL S540 3139 247 58741 UC 0200 AAX50840 REAR PANEL S540 3139 247 58701 RK 0200 AAX50790 REAR PANEL S540 3139 247 58651 T 0200 AAX50870 REAR PANEL S540 3139 247 58731 A 020...

Page 46: ...a o y u 1 6 3 c o m Q Q 3 7 6 3 1 5 1 5 0 9 9 2 8 9 4 2 9 8 T E L 1 3 9 4 2 2 9 6 5 1 3 9 9 2 8 9 4 2 9 8 0 5 1 5 1 3 6 7 3 Q Q TEL 13942296513 QQ 376315150 892498299 TEL 13942296513 QQ 376315150 892...

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