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MPC080VG (A283), MPC060VG (A372), MTR005-F (C902), MTR007-F (C903)

SERVICE MANUAL CONTENTS

SECTION

PART

NUMBER

YRM

NUMBER

REV

DATE

FRAME............................................................................................................................

550090934  

0100 YRM 1580

10/13

AC MOTOR REPAIR * (WITH EPAS).............................................................................

524274699  

0620 YRM 1283

10/13

A/C MOTOR REPAIR S/N A474N03000L=> S/N A497N030000L=> S/N

D801N02161L=> S/N E826N01917L=>.....................................................................

550073166  

0620 YRM 1621

02/14

MASTER DRIVE UNIT * (WITH EPAS)..........................................................................

524164715  

0630 YRM 0961

10/13

MASTER DRIVE UNIT S/N D801N03000L=> S/N A474N03000L=> S/N

A497N030000L=> S/N E826N03000L=>...................................................................

550073167  

0630 YRM 1609

06/14

STEERING MECHANISM...............................................................................................

550090937  

1600 YRM 1627

10/13

BRAKES.........................................................................................................................

550090938  

1800 YRM 1628

10/13

WALKIE HYDRAULIC SYSTEM.....................................................................................

550090939  

1900 YRM 1629

10/13

USER INTERFACE SUPERVISOR FUNCTIONS...........................................................

550090940  

2200 YRM 1630

07/14

USER INTERFACE SERVICE TECHNICIAN.................................................................

550090441  

2200 YRM 1631

07/14

ELECTRICAL SYSTEM..................................................................................................

550090942  

2200 YRM 1632

10/13

INDUSTRIAL BATTERY.................................................................................................

524158040  

2240 YRM 0001

09/14

LIFTING MECHANISM...................................................................................................

550090943  

4000 YRM 1589

10/13

METRIC AND INCH (SAE) FASTENERS.......................................................................

524150797  

8000 YRM 0231

10/13

CAPACITIES AND SPECIFICATIONS...........................................................................

550090944  

8000 YRM 1633

10/13

DIAGRAMS.....................................................................................................................

550090222  

8000 YRM 1634

10/13

PERIODIC MAINTENANCE............................................................................................

550090223  

8000 YRM 1635

10/13

CONTROLLER DIAGNOSTICS......................................................................................

550090945  

9000 YRM 1657

11/13

8KHD (A283), 6KHD (A372), 10K (C902), 15K (C903)

PART NO. 550090933 (09/14)

Summary of Contents for MPC080-VG

Page 1: ...090937 1600 YRM 1627 10 13 BRAKES 550090938 1800 YRM 1628 10 13 WALKIE HYDRAULIC SYSTEM 550090939 1900 YRM 1629 10 13 USER INTERFACE SUPERVISOR FUNCTIONS 550090940 2200 YRM 1630 07 14 USER INTERFACE S...

Page 2: ...Maintenance FRAME MPC080 VG A283 MPC060 VG A372 MTR005 F C902 MTR007 F C903 PART NO 550090934 0100 YRM 1580...

Page 3: ...dic Maintenance section Keep the unit clean and the working area clean and orderly Use the correct tools for the job Keep the tools clean and in good condition Always use YALE APPROVED parts when maki...

Page 4: ...05 F and MTR007 F 4 Covers 4 Special Precautions 4 Frame Separation and Assembly 4 MPC060 VG and MPC080 VG 4 Frame Separation 4 Painting Instructions 5 Label Replacement 5 Battery Compartment 7 This s...

Page 5: ......

Page 6: ...ment by the links of the lifting mechanism The fork frame weldment is raised by a lift cylinder connected to the main frame weldment and fork frame weldment The lift cylinder raises the battery end of...

Page 7: ...1 MAIN FRAME WELDMENT 2 FORK FRAME WELDMENT Figure 1 Frame Weldments MPC060 080 VG General 0100 YRM 1580 2...

Page 8: ...Figure 2 Frame Weldment MTR005 007 F 0100 YRM 1580 General 3...

Page 9: ...rive unit com partment Wear safety glasses Make certain that the battery has been disconnected CAUTION To avoid controller damage always disconnect the battery discharge the capacitor and never put po...

Page 10: ...dirt from the surface to be painted Clean the area to be painted using a solvent for painted surfaces Remove all oil and grease 2 Remove the top surface of paint and all rust from the metal using san...

Page 11: ...Figure 3 Labels and Decals Location on MTR005 F MTR007 F MPC060 VG and MPC080 VG Label Replacement 0100 YRM 1580 6...

Page 12: ...when trucks are equipped with optional battery rollers or slide Always wear protective clothing and eye protection when working with or near the battery The battery compartment must be kept clean to e...

Page 13: ...NOTES 8...

Page 14: ...AC MOTOR REPAIR WITH EPAS MPE060 VG A292 B292 MPE080 VG A287 B287 MPE080 F B890 MPE060 F B896 C896 MTR005 F B902 MTR007 F B903 MPC060 F B904 MPC080 F B905 MTR005 F MTR007 F C902 PART NO 524274699 062...

Page 15: ...dic Maintenance section Keep the unit clean and the working area clean and orderly Use the correct tools for the job Keep the tools clean and in good condition Always use YALE APPROVED parts when maki...

Page 16: ...cautions 4 Discharging the Capacitors 4 Description 6 AC Motor Repair 6 Remove 6 Disassemble 7 Inspect 7 Assemble 7 Install 8 Troubleshooting 10 This section is for the following models MPE060 VG A292...

Page 17: ...Thank you very much for your reading Please click here and go back to the website Then you can download the complete manual instantly No waiting...

Page 18: ...codes B902 B903 B904 and B905 Electrical System 2200YRM1451 for unit codes A287 and A292 Electrical System 2200YRM1632 for unit codes C902 and C903 Electrical System 2200YRM1640 for lift truck models...

Page 19: ...lower cover fits around the base of the drive unit platform and is secured in place with three screws after the front cover has been installed To remove the covers first remove the three screws securi...

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