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SS030BF (A474), FS030BF (A497), OS030EF (D801), OS030BF (E826)

SERVICE MANUAL CONTENTS

SECTION

PART

NUMBER

YRM

NUMBER

REV

DATE

FRAME............................................................................................................................

524163979  

0100 YRM 0760

01/12

DC MOTOR MAINTENANCE..........................................................................................

524158039  

0620 YRM 0294

03/08

AC MOTOR REPAIR......................................................................................................

550032942  

0620 YRM 1461

01/12

A/C MOTOR REPAIR S/N A474N03000L=> S/N A497N030000L=> S/N

D801N02161L=> S/N E826N01917L=>.....................................................................

550073166  

0620 YRM 1621

02/14

MASTER DRIVE UNIT....................................................................................................

550032941  

0630 YRM 1460

01/12

MASTER DRIVE UNIT S/N D801N03000L=> S/N A474N03000L=> S/N

A497N030000L=> S/N E826N03000L=>...................................................................

550073167  

0630 YRM 1609

06/14

STEERING SYSTEM......................................................................................................

550032943  

1600 YRM 1462

01/12

BRAKE SYSTEM............................................................................................................

550032944  

1800 YRM 1463

01/12

HYDRAULIC GEAR PUMP.............................................................................................

524153907  

1900 YRM 0097

05/12

HYDRAULIC SYSTEM [D801 (OS030EF)].....................................................................

550032945  

1900 YRM 1464

08/14

HYDRAULIC SYSTEM (LARGE)....................................................................................

550032946  

1900 YRM 1465

05/12

WIRE DRIVER MANUAL................................................................................................

520371765  

2200 YRM 1229

01/12

GUIDE WIRE INSTALLATION........................................................................................

520371764  

2200 YRM 1230

01/12

AC MOTOR CONTROLLER...........................................................................................

550032947  

2200 YRM 1466

02/14

ELECTRICAL SYSTEM [D801 (OS030EF)]...................................................................

550032948  

2200 YRM 1467

08/14

ELECTRICAL SYSTEM (LARGE)..................................................................................

550032949  

2200 YRM 1468

01/12

USER INTERFACE SUPERVISOR FUNCTIONS =>S/N A474N02999L =>S/N

A479N02999L =>S/N D801N02999L =>S/N E826N02999L......................................

550032950  

2200 YRM 1469

12/13

USER INTERFACE SERVICE-LEVEL FUNCTIONS =>S/N A474N02999L =>S/N

A479N02999L =>S/N D801N02999L =>S/N E826N02999L......................................

550032951  

2200 YRM 1470

12/13

WIRE GUIDANCE...........................................................................................................

550032952  

2200 YRM 1471

05/13

USER INTERFACE SUPERVISOR FUNCTIONS S/N D801N03000L=> S/N

A474N03000L=> S/N A497N030000L=> S/N E826N03000L=>...............................

550089217  

2200 YRM 1650

12/13

USER INTERFACE SERVICE TECHNICIAN S/N A474N03000L=> S/N

A497N030000L=> S/N D801N03000L=> S/N E826N03000L=>...............................

550089220  

2200 YRM 1651

12/13

INDUSTRIAL BATTERY.................................................................................................

524158040  

2240 YRM 0001

09/14

LIFT CYLINDERS...........................................................................................................

524150794  

4000 YRM 0135

03/11

MAST-DESCRIPTION.....................................................................................................

524164052  

4000 YRM 0763

01/12

MAST-REPAIR................................................................................................................

524164053  

4000 YRM 0764

01/12

METRIC AND INCH (SAE) FASTENERS.......................................................................

524150797  

8000 YRM 0231

10/13

PERIODIC MAINTENANCE............................................................................................

550032953  

8000 YRM 1472

02/14

DIAGRAMS.....................................................................................................................

550032954  

8000 YRM 1473

11/12

CAPACITIES AND SPECIFICATIONS...........................................................................

550032955  

8000 YRM 1474

10/13

CONTROLLER DIAGNOSTICS......................................................................................

550089223  

9000 YRM 1648

10/14

PART NO. 550032940 (10/14)

Summary of Contents for A474

Page 1: ...SYSTEM D801 OS030EF 550032948 2200 YRM 1467 08 14 ELECTRICAL SYSTEM LARGE 550032949 2200 YRM 1468 01 12 USER INTERFACE SUPERVISOR FUNCTIONS S N A474N02999L S N A479N02999L S N D801N02999L S N E826N02999L 550032950 2200 YRM 1469 12 13 USER INTERFACE SERVICE LEVEL FUNCTIONS S N A474N02999L S N A479N02999L S N D801N02999L S N E826N02999L 550032951 2200 YRM 1470 12 13 WIRE GUIDANCE 550032952 2200 YRM ...

Page 2: ...Maintenance FRAME ORDER SELECTOR SS030BF A474 FS030BF A497 OS030EC C801 OS030EF D801 OS SS030BE D826 OS030BF E826 PART NO 524163979 100 YRM 760 ...

Page 3: ...ecifications of the original equipment manufacturer Make sure all nuts bolts snap rings and other fastening devices are removed before using force to remove parts Always fasten a DO NOT OPERATE tag to the controls of the unit when making repairs or if the unit needs repairs Be sure to follow the WARNING and CAUTION notes in the instructions Gasoline Liquid Petroleum Gas LPG Compressed Natural Gas ...

Page 4: ...overs Panels and Plates 2 Caster and Caster Wheels 2 Description 2 Caster Replace 3 Caster Wheels Replace 3 Painting Instructions 4 Label Replacement 4 This section is for the following models SS030BF A474 FS030BF A497 OS030EC C801 OS030EF D801 OS SS030BE D826 OS030BF E826 2012 Yale Materials Handling Corp i ...

Page 5: ......

Page 6: ...s and battery panels The outer channel of the upright is part of the lift truck frame The base arms are part of the weldment for the outer channel of the upright Description The frame has mounts for the upright assembly steering system electrical system hydraulic system doors access panels and covers See Figure 1 Figure 1 Frame FS030BF OS030BE OS030BF OS030EC and OS030EF 1 ...

Page 7: ... To replace the load wheels in the load arms see the section Periodic Maintenance 8000 YRM 924 or Periodic Maintenance 8000 YRM 1472 COVERS PANELS AND PLATES The special plastic covers that protect the parts can be removed by removing the screws that fasten them See Figure 1 There is one cover over the main frame weld ment Two doors provide access to the electrical and hydraulic compartments The p...

Page 8: ...ar of the lift truck on blocks See How to Put Lift Truck on Blocks in the section Periodic Maintenance 8000 YRM 924 or Periodic Mainte nance 8000 YRM 1472 2 Remove the cotter pin axle nut lockwasher and guard washers at each caster wheel Remove each caster wheel See Figure 3 3 Completely fill new bearings with the grease shown in the Maintenance Schedule of the section Pe riodic Maintenance 8000 Y...

Page 9: ...aces Use the correct Yale paint Fol low the directions on the container Contact your Yale dealer for the correct arrangement of the paint colors Label Replacement WARNING To avoid personal injury or property damage labels that have warnings or instructions that are dam aged must be replaced immediately If the labels or information plates are missing or have damage they must be replaced See Figure ...

Page 10: ...TOR WARNING LABEL 8 OVERHEAD GUARD WARNING PLATE 9 IGNITION SWITCH LABEL 10 FORK WARNING LABEL 11 BASE 12 COVER 13 RIVET 14 MAST WARNING LABEL 15 CAPACITY NAMEPLATE 16 COVER 17 RIVET 18 MULTIFUNCTION CONTROL LABEL 19 PATENTS AND TRADEMARKS LABEL 20 UL PLATE 21 OPERATING MANUAL 22 EE LABEL Figure 4 Decal and Plate Location OS030EC and OS SS FS030BE 5 ...

Page 11: ...Label Replacement 100 YRM 760 Figure 5 Decal and Plate Location FS030BF OS030BF OS030EF and SS030BF 6 ...

Page 12: ...TS AND TRADEMARKS LABEL 14 GREENVILLE MANUFACTURING LABEL 15 MANUAL LOWERING VALVE LABEL 16 MANUAL LOWERING VALVE LOCATION LABEL 17 INSTRUMENT PANEL LABEL 18 ACCENT STRIPE LABEL 19 COLD STORAGE LABEL 20 SUBZERO LABEL 21 U L INSPECTION LABEL 22 EE IDENTIFICATION MARKER 23 BATTERY NOTICE LABEL 24 MAST WARNING LABEL 25 PINCH POINT LABEL 26 MAST WARNING LABEL 27 OPERATOR WARNING LABEL 28 WARNING LABEL...

Page 13: ..._________________________________________ ____________________________________________________________ ____________________________________________________________ ____________________________________________________________ ____________________________________________________________ ____________________________________________________________ _____________________________________________________...

Page 14: ...Maintenance BRAKE SYSTEM SS030BF A474 FS030BF A497 OS030EF D801 OS030BF E826 PART NO 550032944 1800 YRM 1463 ...

Page 15: ...ecifications of the original equipment manufacturer Make sure all nuts bolts snap rings and other fastening devices are removed before using force to remove parts Always fasten a DO NOT OPERATE tag to the controls of the unit when making repairs or if the unit needs repairs Be sure to follow the WARNING and CAUTION notes in the instructions Gasoline Liquid Petroleum Gas LPG Compressed Natural Gas ...

Page 16: ...Thank you very much for your reading Please click here and go back to the website Then you can download the complete manual instantly No waiting ...

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