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POWERED STAIR CLIMBER 

CT420S 

OPERATION MANUAL 

Summary of Contents for CT420S

Page 1: ...xstoclimbers com POWERED STAIR CLIMBER CT420S OPERATION MANUAL...

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Page 3: ...the powered stair climber merchandises conform to the current regulations of the European Union EC Guidelines 2006 42 EC This declaration becomes void if the stairclimbers have been altered without t...

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Page 5: ...2 4 Technical Parameters 65 2 5 Dimension 97 2 6 Standard Supply Accessories 118 2 7 Installation instructions 119 3 Operation 129 3 1 Check Before Using CT420S 1310 3 2 Usage of hand held Controller...

Page 6: ...nsibility 4840 6 1 Warranty 4840 6 2 Responsibility 5041 1 Symbols and safety instructions WARNING May cause serious injuries or death CAUTION May cause slight injury NOTE May cause machine damage Rea...

Page 7: ...d Make sure there are no obstacles on the stairs and the steps are not slippery Only for transport of cargo not for people Safety strap must be used to secure the cargo Do not reach under the load pla...

Page 8: ...ry condition For repair or maintenance please contact with local agency or distributor authorized by XSTO CO LTD Outer factor such as sunshine may lead to surface heat Keep away from the flammables Th...

Page 9: ...5 2 Description 2 1 The structure CT420S Heavy Load Powered Stair Climber 1 2 3 4 5 11 7 10 8 9 6...

Page 10: ...CT420S series ONLY 2 3 Application fields This series of products is a kind of high level automation new equipment which can pull the load to go up and down stairs realizing the whole process of mech...

Page 11: ...High speed 16 2 steps min Motherboard type Type A Battery capacity 78 100 floors 1400 1600 steps Folding form Handrail retracted and rotated Max Height of step 210 mm Min width of the step Machine car...

Page 12: ...ture 25 In a low temperature environment the load and endurance will be reduced If the low speed mode is started the endurance will be reduced accordingly This product is recommended to be used within...

Page 13: ...9 2 5 Dimension...

Page 14: ...10 Main Body Battery Pack Charger 24V for Lithium battery Only 5...

Page 15: ...lloy vertical beam of CT420S into the corresponding slot on the machine base Install the aluminum alloy vertical beam in the installation position using the screws gaskets and lock nuts Note There is...

Page 16: ...0 100 kg until you are fully skilled in controlling the machine Warning When going up and down the stairs under the non automatic adjustment mode of loading board pay attention to the center of gravit...

Page 17: ...ssues occur and contact manufacturer or local dealer for CT420S repair 1 The battery has been fully charged but the hand held controller still shows low power 2 After the power is turned on press the...

Page 18: ...ustment mode of the loading board however the loading board cannot be adjusted to 9 11 from the horizontal level Please stop the CT420S if there is any damage to the remaining parts or abnormal vibrat...

Page 19: ...o flip the loading board Power Loudspeaker Speed down Loading board automatic adjustment cancelling Rear support wheel extend by manual Speed up Track running mode and loading board manual Rear suppor...

Page 20: ...1 to 5 3 2 2 Track running mode and loading board manual adjustment mode As shown in the upper left corner of the left figure Track walk mode display power and track speed Go forward and backward tur...

Page 21: ...17 the symbol in the red box will appear under automatic mode and the loading board will adjust the angle automatically Otherwise the symbol in the red box will disappear...

Page 22: ...ting the handle to a suitable position the L type handle is locked to complete the angle adjustment of the handle At the same time by pulling the positioning pin the back panel can be extended and ret...

Page 23: ...ser for moving on flat ground Adjust the loading board to the smallest angle which will enable the casters touch the ground At the same time press the rear supporting wheel button to extend the rear s...

Page 24: ...Switch to the loading board manual operation mode raise the loading board to an angle till the crawler tracks touch the ground then the operator can move the machine by controlling the joystick This w...

Page 25: ...f the loading board to a proper angle by operating the Joystick then switch to automatic adjustment mode CT420S will memorize the angle of the loading board automatically As shown in the upper left co...

Page 26: ...rd 1 Effective range of automatic angle adjustment 7 to 30 When CT420S is under automatic adjustment mode if the horizontal angle of the loading board is adjusted to less than 7 or more than 30 CT420S...

Page 27: ...e is switched to the manual adjustment mode the angle of the previous section is restored to 15 Note this angle is not saved after the machine is powered off and is only valid when the machine is cont...

Page 28: ...airs 3 6 1 Start the CT420S stair climber For the first use you need to insert the plug under the battery base In the daily use since then there is no need to insert or to remove the plug Insert the 2...

Page 29: ...ainst the edge of the first stair Turn on loading board automatic adjustment mode on hand held controller set speed 1 go upstairs by tracks 3 6 3 At the beginning of going upstairs CT420S will walk sl...

Page 30: ...ard rotating angle according to different cargo gravity so that CT420S can go upstairs smoothly Then you can increase the speed 3 6 5 Climb the last THREE steps When CT420S goes up to the edge of the...

Page 31: ...est stair on every floor CT420S may roll over forward or backward Keep people and goods far away the machine When a rollover is inevitable loosen the armrest and dodge in time Note When the loading bo...

Page 32: ...older and the power cord is connected well Turn on the hand held controller switch 3 7 2 Initial position To move the CT420S stair climbing machine to the edge of the platform on the stairs set the CT...

Page 33: ...the process the crawler will slowly descend When the crawler completely falls on the stairs the rear support wheel will automatically retract Note After CT420S leaves the stair platform the support wh...

Page 34: ...d rotating angle according to different cargo gravity so that CT420S can go downstairs stably Then the speed can be increased 7 5 Going down to the last THREE steps When CT420S goes downstairs to the...

Page 35: ...itial stage of going upstairs only the joystick needs to be controlled and no other operation is needed 3 8 Turning operation on flat ground or platform Press M key on the hand held controller to swit...

Page 36: ...420S is stored on the horizontal ground stably without shaking If the storage place is likely to cause CT420S slide raise the loading board to an angle so that tracks can land preventing accidents or...

Page 37: ...any potentially damaging items 1 Make sure the hand held controller has switched power off to avoid damaging the motherboard 2 Remove the battery in the arrow direction shown in the picture Note The f...

Page 38: ...arger should be stored in clean dry and ventilated place avoid contacting with corrosive materials and be away from fire and heat The charging temperature range is 0 40 If the range is exceeded the ba...

Page 39: ...ntenance process please do not disassemble the battery pack otherwise battery performance will decline d Forbid to remove any cell in the battery pack Unauthorized dissembling of batteries is prohibit...

Page 40: ...Precautions Forbid to immerse battery in water or get wet Don t charge use and store battery near a heat source such as fire and heater If the battery leaks or releases strange odor please remove it f...

Page 41: ...environment such as under direct sunlight or in car on hot day Otherwise the battery pack will overheat which will affect battery performance and shorten battery life Do not over charged Unplug the ch...

Page 42: ...tial operation Do not exceed the rated weight Only trained personnel are allowed to operate the CT420S Wear non slip shoes Must be operated with both hands Practice with no load low speed up and down...

Page 43: ...ours Continuous rest hours 50 Rated load of 70 or above the maximum continuous running time is less than 60 minutes Rated load of less then 70 the maximum continuous running time is less than 90 minut...

Page 44: ...T420S is a versatile all terrain intelligent handling device suitable for inside buildings inside factory and in some outdoor environments Note CT420S is not allowed to be used on wet roads and on wat...

Page 45: ...r the cargo is approaching the the edge of loading board the loading ability will be reduced accordingly when the center of gravity of the cargo exceeds the load board the CT420S cannot be used to tra...

Page 46: ...dicated on the controller screen and the related signal will flash accordingly For example if it is a key lock issue a key signal will flash if the temperature is too high low a thermometer signal wil...

Page 47: ...43 Table 1 shows the categories of various fault warnings...

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Page 50: ...y that the carton is stacked on the pallet The CT420S box can bear two layers of stacking Stacking of CT420S packaging must be carried out by using forklifts or special stacking equipment Manual handl...

Page 51: ...47 5 2 Basic size of packaging box Unit mm...

Page 52: ...y violence Natural wear of casters safety strap etc Inappropriate or inadequate maintenance Unauthorized structural changes and improper use of equipment and accessories Damage caused by overweight Ba...

Page 53: ...49 Dismantling damage caused by a third party Damage caused by The following parts are not covered by the warranty...

Page 54: ...ts 6 2 Responsibility The manufacturer is not responsible for any damage caused to the CT420S in the following cases Inappropriate equipment operation Repair dismantling or other operations of the equ...

Page 55: ...peration under low battery capacity If the contents of this specification are changed because improving product quality or upgrading technical parameters we will not give notice For the latest product...

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Page 57: ...xstoclimbers com 86 760 28207258 info xsto net Floor 1 Building C 555 Plant Ma an Cun Rd Cuiheng New District Zhongshan City Guangdong China...

Page 58: ...www xstoclimbers comxsto net 86 760 28207258 info xsto net Floor 1 Building C 555 Plant Ma an Cun Rd Cuiheng New District Zhongshan City Guangdong China...

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