Xinje VB3 User Manual Download

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Xinje Electronic Co.,Ltd.

VB3/VB5/V5

frequency

frequency inverter

inverter

User

User manual

manual

No. INV C 01 20081130 204

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Summary of Contents for VB3

Page 1: ...V5 VB3 VB5 V5 VB3 VB5 V5frequency frequency frequency frequency inverter inverter inverter inverter User User User User manual manual manual manual No INV C 01 20081130 204 All manuals and user guides...

Page 2: ...ation ation and and and and Wiring Wiring Wiring Wiring Operati Operati Operati Operation on on on Descriptions Descriptions Descriptions Descriptions Function Function Function Function Parameters P...

Page 3: ...ch have been approved or recommended by Xinje The products will run normally in the condition of been transported stored configured and installed correctly been operated and maintained as recommended...

Page 4: ...g Wiring 16 16 16 16 2 3 2 3 2 3 2 3 Wiring Wiring Wiring Wiring of of of of main main main main circuit circuit circuit circuit terminals terminals terminals terminals 16 16 16 16 2 3 1 Wiring diagra...

Page 5: ...up P4 66 4 2 6 Protective function parameters Group P5 74 4 2 7 Fault recording parameters Group P6 76 4 2 8 Close loop control parameters Group P7 77 4 2 9 Simple PLC operation parameters Group P8 80...

Page 6: ...l protocol 93 93 93 93 7 2 7 2 7 2 7 2 Instruction Instruction Instruction Instruction of of of of communication communication communication communication protocal protocal protocal protocal 93 93 93...

Page 7: ...ng personnel Inverter installation personnel Project technical personnel electric engineer electrician Design personnel The above personnel should read and understand this manual carefully before oper...

Page 8: ...inverter is held by the front cover the main body of the inverter may fall possible resulting in injury 2 Attach the inverter to metal or other noncombustible materials Fire can result if the inverter...

Page 9: ...occur 4 Tighten all terminal screws to the specified tightening torque Otherwise a fire may occur 5 Do not connect AC power to output terminals U V and W The interior parts of the Inverter will be dam...

Page 10: ...quency please consider duration for the motor so as to avoid motor s damage caused by overheating Running Running Running Running at at at at frequency frequency frequency frequency above above above...

Page 11: ...board When you scrap the inverter please pay attention to Explosion risk of capacitor The capacitors in the main circuits may explode when they are burned Waste gas when plastic parts are burned Poiso...

Page 12: ...ctor vector control control control control 1 2 1 2 1 2 1 2 Product Product Product Product t t t technical echnical echnical echnical s s s specification pecification pecification pecification 1 1 1...

Page 13: ...when the elevation is higher than 1000m Ambient Temperature 10 40 Humidity Less than 90 RH No dry bulb Vibration Less than 5 9 m s2 0 6M Storage Temperature 20 60 Structure Protect Configuration IP20...

Page 14: ...rve mode by user and 3 kinds of torque derating modes 2nd power 1 7th power 1 2nd power Accelerate Decelerate curve Two modes linear Acc Dec S curve Acc Dec seven kinds of Acc Dec time Maximum 6000 mi...

Page 15: ...s can be selected Digital input channel Forward Reverse running command 6 channels programmable digital input can set 35 kinds of function X6 support 0 20KHz pulse output Analog input channel 2 channe...

Page 16: ...ries series 1 5KW 3 7KW 1 5KW 3 7KW 1 5KW 3 7KW 1 5KW 3 7KW VB5 VB5 VB5 VB5 series series series series 5 5KW 7 5KW 5 5KW 7 5KW 5 5KW 7 5KW 5 5KW 7 5KW LED Control terminals Power terminals Mounting h...

Page 17: ...T TERMINALS OF U V W LOADSHARING BEFORE SERVICE NNECTION MENU ESC FWD ENT DATA JOG REV STOP RESET FWD REV ALM HZ V A V5 V5 V5 V5 series series series series 11 11 11 11 18 5KW 18 5KW 18 5KW 18 5KW V5...

Page 18: ...W KW KW Unit Unit Unit Unit mm mm mm mm VB5 VB5 VB5 VB5 series series series series 1 5 1 5 1 5 1 5 3 7KW 3 7KW 3 7KW 3 7KW Unit Unit Unit Unit mm mm mm mm The The The The details details details deta...

Page 19: ...55KW KW KW KW Unit Unit Unit Unit mm mm mm mm MENU ESC ENTER DATA FWD JOG REV STOP RESET FWD REV ALM HZ V A L W D2 D3 D1 L H STORED CHARGE DO NOT TOUCH UNTIL 10 MIN AFTER DISCONNECTION RISK OF ELECTR...

Page 20: ...level inverter is corresponding to the following connection method Table Table Table Table 1 1 1 1 1 1 1 1 Brak Brak Brak Braking ing ing ing resistor resistor resistor resistor selection selection s...

Page 21: ...able 18 5 1 32 5000 22 BRU 4045 1 27 2 5000 30 1 20 6000 37 1 16 9600 45 1 13 6 9600 55 1 10 12000 O O O Operate perate perate perate panel panel panel panel P P P Power ower ower ower KW KW KW KW S S...

Page 22: ...ess than 5 9m s 0 6G Far away from electramagnetism interfere source and other electric instruments sensitive with electramagnetism interfere 2 1 2 2 1 2 2 1 2 2 1 2 Mounting Mounting Mounting Mountin...

Page 23: ...e connected with the inverter s grounding terminal E the cable length should be less than 50m 2 3 2 3 2 3 2 3 Wiring Wiring Wiring Wiring of of of of m m m main ain ain ain circui circui circui circui...

Page 24: ...5 Fig B VB5 380V 1 5 3 7 Fig C VB5 5 5 7 5 Fig D VB5 11 18 5 Fig E V5 22 30 Fig F V5 37 55 Fig G V5 Voltage Terminal Function VB3 VB5 series Single phase 220V L N Single phase AC 220V input U V W Thr...

Page 25: ...Setting Setting Setting and and and and wiring wiring wiring wiring of of of of control control control control circuit circuit circuit circuit 2 5 1 2 5 1 2 5 1 2 5 1 P P P Position osition osition...

Page 26: ...ig 2 2 2 2 4 4 4 4 e e e e control control control control panel panel panel panel jumper jumper jumper jumper position position position position The position of terminals and jumpers on control pane...

Page 27: ...output terminal AO output 1 2 connect 4 20mA AO terminal outputs current signal 2 3 connect 0 10V AO terminal outputs voltage signal 0 10V JP3 CI current voltage input modes selection 1 2 connect V si...

Page 28: ...I Analog input VI analog voltage input reference ground GND Input voltage range 0 10V input resistance 47K accuracy 1 1000 CI Analog input CI Analog current voltage input voltage and current are selec...

Page 29: ...as below Fig Fig Fig Fig 2 7 2 7 2 7 2 7 CI CI CI CI terminals terminals terminals terminals wiring wiring wiring wiring 3 Wiring for analog ouput terminal AO Analog output terminal AO can display va...

Page 30: ...or one host with several slaves Also you can realize the functions such as real time monitor remote control high level automation and others for the inveter with the host PC or PLC software Connectio...

Page 31: ...ement As the inverter s output wave is PWM electromagnetic noise will be inevitably generated while it is working To reduce the inverter s disturbance for the external devices this chapter introduces...

Page 32: ...caused by leakage current of inverter grounding cable The problem can be solved if the equipment is not grounded 3 If the external equipment shares the same AC supply with the inverter the inverter s...

Page 33: ...VB3 V5 VB5 series inverter 27 7 Do not connect other devices to inverter s power input terminals R S T or L N All manuals and user guides at all guides com...

Page 34: ...otherwise device damage and physical injury will happen 3 1 2 3 1 2 3 1 2 3 1 2 Frequenc Frequenc Frequenc Frequency y y y s s s setting etting etting etting channel channel channel channel In common...

Page 35: ...n group P8 PLC running can be disabled by multi function terminal No 29 funcition and the inverter will select a running mode with low priority 3 3 3 3 Multi speed Multi speed Multi speed Multi speed...

Page 36: ...MENU ESC ENTER DATA FWD JOG REV STOP RESET FWD REV ALM HZ V A Key Key Key Key Name Name Name Name Function Function Function Function Forward running In operate panel control mode press this key to ru...

Page 37: ...s operation panel can display four paraters in stopping editing fault alarming and running 1 1 1 1 Parameters Parameters Parameters Parameters displayed displayed displayed displayed in in in in stop...

Page 38: ...the relative fault parameters in stopping status and then press to shift to fault code display If you want to view fault information press to view P6 parameter in editing status After you finding out...

Page 39: ...ers parameters parameters in in in in running running running running status status status status 1 State parameter can only display seven parameters from b 00 to b 06 with factory setting you can vie...

Page 40: ...n If you really want to change the setting first set P3 01 to 0 3 3 3 3 Jog Jog Jog Jog When the inverter in stop state press JOG key and holde it the panel will display start output frequency and the...

Page 41: ...ain the digital will restart to increase from the unit s place of LED 3 When pressing the digital decreases from unit s place of LED then it borrow from ten s place the digital of ten s place starts t...

Page 42: ...Procedures Procedures Procedures Procedures of of of of starting starting starting starting the the the the driver driver driver driver for for for for the the the the first first first first time tim...

Page 43: ...potentiometer in the panel 1 Increase Decrease key 2 digit setting 1 via keys on the panel 3 digit setting 2 via terminal UP DOWN 4 digit setting 3 via serial port 5 VI analog input VI GND 6 CI analog...

Page 44: ...lue V1 0 P0 26 0 1 0 0 P0 25 V F frequency value P2 P0 23 P0 27 0 01Hz 0 00Hz P0 26 V F voltage value V2 P0 24 P0 28 0 1 0 0 P0 27 V F frequency value P3 P0 25 P0 07 basic running frequency 0 01Hz 0 0...

Page 45: ...x reference of PULSE 0 00 high frequency limit 0 01Hz 50 00Hz P1 16 Input mode of CI 0 4 20mA 1 0 10V 0 Group Group Group Group P2 P2 P2 P2 Starting Starting Starting Starting and and and and Braking...

Page 46: ...Change Change Change Change P3 00 Combination of frequency input 0 VI CI 1 VI CI 2 External pulse reference VI Increase Decrease key reference 3 External pulse reference VI Increase Decrease key refe...

Page 47: ...1 0 P3 06 Jog operating frequency 0 10 50 00Hz 0 01Hz 5 00Hz P3 07 Acc time of jog operation 0 1 60 0s 0 1s 5 0s P3 08 Dec time of jog operation 0 1 60 0s 0 1s 5 0s P3 09 Communication config LED unit...

Page 48: ...of frequency 0 01Hz 20 00Hz P3 29 Multi frequency 4 Lower limit frequency upper limit of frequency 0 01Hz 30 00Hz P3 30 Multi frequency 5 Lower limit frequency upper limit of frequency 0 01Hz 40 00Hz...

Page 49: ...of Teriminal Teriminal Teriminal Teriminal Parameter Parameter Parameter Parameter Name Name Name Name Range Range Range Range Minmum Minmum Minmum Minmum unit unit unit unit Factory Factory Factory F...

Page 50: ...01 Function selection of input terminal X2 As above 1 2 P4 02 Function selection of input terminal X3 As above 1 3 P4 03 Function selection of input terminal X4 As above 1 10 P4 04 Function selection...

Page 51: ...Start frenquence running time 17 Start DC injection braking time 18 Stop braking time 19 High and lower limits of traverse operating frequency 20 set running time arrive P4 11 Relay output selector As...

Page 52: ...iving P4 23 9999 1 0 P4 23 Mid counting value arriving 0 P4 22 1 0 P4 24 Overload pre alarm detection level 20 200 1 130 P4 25 Delay time of over load pre alarm 0 0 20 0s 0 1s 5 0s Group Group Group G...

Page 53: ...hange Change Change P6 00 Previous fault record Previous fault record 1 0 P6 01 Output frequency of previous fault Output frequency of previous fault record 0 01Hz 0 P6 02 Setting frequency of previou...

Page 54: ...speed 1 0 P7 15 Integral adjustment selection 0 Stop integral adjustment selection when the frequency reaches upper limit or lower limits 1 Continue the integral adjustment selection when the frequenc...

Page 55: ...0 621 1 000 P8 04 Operating time in stage 2 0 1 6000 0 0 1 10 0 P8 05 Stage 3 setup 000 621 1 000 P8 06 Operating time in stage 3 0 1 6000 0 0 1 10 0 P8 07 Stage 4 setup 000 621 1 000 P8 08 Operating...

Page 56: ...ulses per revolution 1 9999 1 1 Group Group Group Group PA PA PA PA Vector Vector Vector Vector Control Control Control Control Parameters Parameters Parameters Parameters Parameter Parameter Paramete...

Page 57: ...parameters Parameter Parameter Parameter Parameter Name Name Name Name Range Range Range Range Minmum Minmum Minmum Minmum unit unit unit unit Factory Factory Factory Factory setting setting setting...

Page 58: ...nce frequency Presetn reference frequency 0 01Hz b 02 Output voltage Valid value of present output voltage 1V b 03 Output current Valid value of present output current 0 1A b 04 Bus voltage Present DC...

Page 59: ...V5 series inverter 53 All manuals and user guides at all guides com...

Page 60: ...d by parameter P1 06 P1 10 7 7 7 7 Pulse Pulse Pulse Pulse input input input input PLUSE PLUSE PLUSE PLUSE The referency frequency is set by pulse input via pulse terminal can only be input via termin...

Page 61: ...racteristic Characteristic Characteristic Characteristic parameter parameter parameter parameter FH FL are defined by P0 19 and P0 20 as upper limit of of frequency and lower limit of frequency In ord...

Page 62: ...The bigger the stator is the higher the boost voltage Carrier frequency will effects the motor s noise and heat waste The relationship among carier frequency motor noise leak current and dist are show...

Page 63: ...1 1 minute minute minute minute Note Note Note Note 1 This function is active for all the process of Acc Dec except jog running 2 Select second as time unit is recommended Acc time is the time taken...

Page 64: ...imit limit limit limit of of of of frequency frequency frequency frequency Range Range Range Range 0 00Hz 0 00Hz 0 00Hz 0 00Hz upper upper upper upper limit limit limit limit of of of of frequency fre...

Page 65: ...ference reference of of of of VI VI VI VI Range Range Range Range 0 00 0 00 0 00 0 00 upper upper upper upper limit limit limit limit of of of of frequency frequency frequency frequency 0 00Hz 0 00Hz...

Page 66: ...LSE Range Range Range Range 0 0 0 0 0 0 0 0 P1 14 P1 14 P1 14 P1 14 0 1K 0 1K 0 1K 0 1K P1 13 P1 13 P1 13 P1 13 Frequency Frequency Frequency Frequency corresponding corresponding corresponding corres...

Page 67: ...when inverter starts as shown in Fig 4 10 as Fs Holding time of starting frequency points to the holding time while inverter is running at the starting frequency as shown in Fig 4 10 as t1 Note Note...

Page 68: ...ng running parameters parameters parameters parameters Group Group Group Group P3 P3 P3 P3 When P0 01 Frequency setting mode is set to 8 combination of frequency setting can be set through this parame...

Page 69: ...detecting load current to achieve energy saving when the motor running without load or with light load Auto energy saving is suitable for the application with steady load and speed AVR function points...

Page 70: ...ccording to Dec to time You can change baud rate digital format and communication mode by setting unit s place ten s place and hundred s place of P3 09 Unit Unit Unit Unit s s s s place place place pl...

Page 71: ...g judging judging judging communication communication communication communication status status status status Range Range Range Range 0 0 0 0 0 0 0 0 1000 0S 1000 0S 1000 0S 1000 0S 0 0S 0 0S 0 0S 0 0...

Page 72: ...lti frequency Multi frequency Multi frequency Multi frequency 5 5 5 5 Range Range Range Range lower lower lower lower limit limit limit limit of of of of frequency frequency frequency frequency upper...

Page 73: ...FFF FFFF 0000 0000 0000 0000 P3 43 P3 43 P3 43 P3 43 Display Display Display Display parameters parameters parameters parameters 3 3 3 3 Range Range Range Range 0000 0000 0000 0000 4040 4040 4040 4040...

Page 74: ...bled 9 3 wire operation control 28 Pause the PLC operation 10 Coast to stop FRS 29 PLC disabled 11 External stop command 30 Reset PLC stopping status 12 DC injection braking command DB 31 Frequency re...

Page 75: ...8 Acc Dec Acc Dec Acc Dec Acc Dectime time time time selection selection selection selection Table Table Table Table 4 3 4 3 4 3 4 3Acc Dec Acc Dec Acc Dec Acc Dec time time time time selection select...

Page 76: ...erminals 19 20 and 21 can select reference frequency as shown in Table 4 4 The inverter will be active this function and P0 01 later Table Table Table Table 4 4 4 4 4 4 4 4 Frequency Frequency Frequen...

Page 77: ...s zero cleaning zero cleaning zero cleaning zero cleaning signal signal signal signal input input input input It is used to clear the counter to zero in conjunction with terminal 43 34 34 34 34 Extern...

Page 78: ...terminals terminals P4 09 P4 09 P4 09 P4 09 UP D UP D UP D UP DOW OW OW OWN N N N speed speed speed speed rate rate rate rate Range Range Range Range 0 01 0 01 0 01 0 01 99 99H 99 99H 99 99H 99 99Hz...

Page 79: ...le the terminal will output indicate signal when inverter is in running status 10 10 10 10 Simple Simple Simple Simple PLC PLC PLC PLCPause Pause Pause Pause running running running running finished f...

Page 80: ...z 5 00Hz 5 00Hz P4 13 P4 13 P4 13 P4 13 FDT1 FDT1 FDT1 FDT1 freqeuncy freqeuncy freqeuncy freqeuncy level level level level Range Range Range Range 0 00 0 00 0 00 0 00 upper upper upper upper limit li...

Page 81: ...ector will output available signal after the delay time set by P4 25 refer to Fig 4 29 and P4 11 for details Fig Fig Fig Fig 4 29 4 29 4 29 4 29 Overload Overload Overload Overload pre alarm pre alarm...

Page 82: ...rate may be lower than that of inverter s output frequency due to the load inertia At this time the motor will feedback the energy to the drive resulting in the voltage rise on the inverter s DC bus I...

Page 83: ...displayed in inverter s LED occurs when inverter is in running status after repowering it will detect speed automatically and then restart after the reference holding time set by P5 08 During the hol...

Page 84: ...ge Range Range 0 23 0 23 0 23 0 23 0 0 0 0 P6 09 P6 09 P6 09 P6 09 4 4 4 4 latest latest latest latest fault fault fault fault record record record record Range Range Range Range 0 23 0 23 0 23 0 23 0...

Page 85: ...eset frequency P7 16 P7 17 5 Set close loop filter time sampling cycle T limits of deviation and gain coefficient P7 03 P7 04 P7 12 P7 13 0 0 0 0 Close loop Close loop Close loop Close loop control co...

Page 86: ...digital digital digital digital mode mode mode mode Range Range Range Range 0 00 0 00 0 00 0 00 10 00V 10 00V 10 00V 10 00V 0 00V 0 00V 0 00V 0 00V P7 06 P7 06 P7 06 P7 06 Min Min Min Min reference r...

Page 87: ...zero frequency zero frequency zero frequency zero frequency hysteresis hysteresis hysteresis hysteresis As shown in Fig 4 39 Start process P7 14 P7 14 P7 14 P7 14 Close Close Close Close loop loop lo...

Page 88: ...re set by P8 01 P8 14 Unit Unit Unit Unit s s s s place place place place of of of of LED LED LED LED PLC operation mode selection 0 0 0 0 Disabled Disabled Disabled Disabled 1 1 1 1 Stop Stop Stop St...

Page 89: ...g 0 Run again for stage 1 1 Continue to run from the stopping stage Hundred Hundred Hundred Hundred s s s s place place place place Save at power off 0 Not saving 1 Save the time and frequency at powe...

Page 90: ...stage1 1 1 1 Range Range Range Range 0 1 0 1 0 1 0 1 6000 0 6000 0 6000 0 6000 0 10 0 10 0 10 0 10 0 P8 03 P8 03 P8 03 P8 03 Stage Stage Stage Stage 2 2 2 2 setup setup setup setup Range Range Range R...

Page 91: ...textile and chemical fiber industry The typical application is shown in Fig 5 37 Traverse operation process First the drive accelerates to the preset frequency of traverse operation F6 02 within the A...

Page 92: ...nge 0 0 0 0 1 1 1 1 0 0 0 0 P9 01 P9 01 P9 01 P9 01 Traverse Traverse Traverse Traverse operation operation operation operation control control control control mode mode mode mode Range Range Range Ra...

Page 93: ...l model model PA 04 PA 04 PA 04 PA 04 Rated Rated Rated Rated speed speed speed speed of of of of motor motor motor motor Range Range Range Range 1 1 1 1 9999 9999 9999 9999 r min r min r min r min De...

Page 94: ...mode power will improve 1 time if the machine power is 2 2KW under P type mode the power will be 3 7KW Please note P0 22 should be set as 3 0 0 0 0 before before before beforepower power power powero...

Page 95: ...n enter parameter editing status After selecting PF 01 PF 01 0000 input new password and press to confirm then the password will be valid immediately The password for super user is 2644 Software versi...

Page 96: ...ction Too large the value of torque boost Adjust the value of manual torque boost or change it as auto torque Inverter power is too low Select a high power inverter E 02 Over current during decelerati...

Page 97: ...change the fan Over temperature Reduce environment temperature Wires or connectors of control board are loose Check and rewiring Current waveform distorted due to output phase loss Check wiring Auxil...

Page 98: ...t reoccurred after resetting please check the reason as the inverter may be damaged by resetting continuously 3 Delay 5 minutes to reset when overload and overheat protection are enabled E 17 E2PROM W...

Page 99: ...inverter is power off monitor has no display content and the indication lamp of main circuit power is off The checked contents are shown in Tabel 6 1 Table Table Table Table 6 1 6 1 6 1 6 1 periodica...

Page 100: ...e inverter 2 We will take the responsibility of 15 months defects liability period for any faults or damages under the normal operation conditions After15 months maintenance will be charged 3 Even wit...

Page 101: ...2 1 7 2 1 7 2 1 7 2 1 Communicating Communicating Communicating Communicating mode mode mode mode Inverter Inverter Inverter Inverter as as as as a a a a slave slave slave slave Fig Fig Fig Fig 7 7 7...

Page 102: ...9600bps See Group P3 09 P3 12 for parameter settings 7 3 Modbus RTU 7 3 Modbus RTU 7 3 Modbus RTU 7 3 Modbus RTU communication communication communication communication protocol protocol protocol prot...

Page 103: ...ddress2104H Output current RTU Mode 2 Function code 06H Write to register For example 01H write function code P0 02 50 00HZ RTU Mode 3 Command mode 08H Diagnosis This command is used for testing that...

Page 104: ...3 Communication Communication Communication Communication parameter parameter parameter parameter Data 01H Data 01H 02H 02H 03H 03H 04H 04H CRC CHECK Low 41H CRC CHECK Low 41H CRC CHECK High 04H CRC C...

Page 105: ...cation interface 1 yes 0 no BIT10 Analog input from main frequency 1 yes 0 no BIT11 Running command from communication interface 1 yes 0 no BIT12 Password protection for parameters 1 yes 0 no 2102H Re...

Page 106: ...parameters are in decimal system so you must let them turn to hex For example the Modbus address of function code P2 11 is 020BH Fault Fault Fault Fault code code code code Instruction Instruction In...

Page 107: ...lectronic Electronic Electronic Electronic Co Co Co Co Ltd Ltd Ltd Ltd 4th Floor Building 7 Orignality Industry park Liyuan Development Zone Wuxi City Jiangsu Province China 214072 Tel 86 510 85134136...

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