X-TREME XB-610 Owner'S Manual Download | Manualshive

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XB-610

Electric Bicycle

Owner Manual

Read this manual completely before riding your electric bicycle

X-Treme

TM

Electric Moped

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Summary of Contents for XB-610

Page 1: ...1 XB 610 Electric Bicycle Owner Manual Read this manual completely before riding your electric bicycle X Treme TM Electric Moped ...

Page 2: ...hecklist 13 Battery Charging Safety 13 14 Basic Maintenance Schedule 15 16 Other Information 16 How To Instructions 17 21 How To Fix Wobbly Handle Bars 17 How To Center Handle Bars 17 How To Remove Hub Motor 17 How To Replace Controller 17 18 How To Replace Rear Inner Tube 18 How To Replace Dash 18 How To Check Brake Safety Switch 18 19 How To Adjust Drum Brakes 18 How To Install Bearings 18 How T...

Page 3: ...r On Won t Run 26 Scooter Will Not Move 26 Charger 26 27 Hub Motor Tests 27 28 Diagrams 29 30 Wiring Diagram 29 Battery Wiring Diagram 30 Support 31 RIDING DO NOT RETURN TO STORE Do not use this vehicle for the first time until you have inflated the tires to the correct PSI and completely charged the battery Failure to follow these instructions may damage your vehicle and void your warranty CALL T...

Page 4: ...will stay on your feet and will stay on the floorboard o Wear bright visible clothing that is not so loose that it can catch on moving parts of the electric bicycle or objects at the side of the road or trail o Think about your speed and keep your speed consistent with safe operating conditions The Don ts o Never ride with headphones They mask traffic sounds distract you from concentrating on your...

Page 5: ...lity or control of the bike Don t use items that may restrict your hearing o Maintain a comfortable stopping distance from all other riders vehicles and objects Safe braking distance and forces are subject to the prevailing weather and road conditions Wet Weather Riding Wet weather impairs traction braking and visibility both for the rider and for other vehicles sharing the road The risk of accide...

Page 6: ...de slowly Avoid hazards such as potholes and curbs Avoid areas of heavy traffic dark areas and roads with higher speed than limited If possible ride on routes already familiar to you Ride at night only if necessary Slow down and use familiar roads with street lighting if possible Other Important Reminders The battery does NOT require deep discharging If your electric bicycle is put into storage re...

Page 7: ...7 Product features ...

Page 8: ...heel remove the wire ties holding the front axle leave the rear axle wire ties connected for stability E Remove all protective packaging F Remove Axle from front fork shipping crate and set aside do not discard G Find a solid square object about 10 to 12 high and with assistance raise the front of the bike and place it under the floor board battery compartment This will allow for easier front whee...

Page 9: ...e image below When sitting on bike front brake is on riders left side of front wheel 3 Slide axle thru left fork then spacer before inserting it into the left side of front wheel 4 Secure with nut on right side brake side and tighten securely 5 With front wheel installed proceed to mount the front fender The fourth screw for the fender is in the plastic bag with the trunk bolts ...

Page 10: ...ut by reaching up from the bottom under the fairing Carefully tighten checking to confirm concave washer is placed correctly in the slot Connecting Instrument Panel The instrument panel is located in the seat storage compartment use key to open 1 Six pin connector on instrument panel connects to six pin connector on wire harness on top of the handlebars 2 Two pin connector with one Black wire on i...

Page 11: ...he washers nuts on the underside 4 Attach left right foot pedals according to correct side by lining up pedal with bearing on pedal shaft and snap into place 5 Mirrors are located inside the trunk Screw left right mirrors into place and adjust to appropriate riding position Mirrors install with an upward angle Do not try to force horizontal ...

Page 12: ... filling tire beyond 45 psi Be sure to check all nuts screws and terminals on the bike for tightness and proper fit before riding 1 Remove battery pack and locate plug 2 Plug battery wire into battery pack and reinstall battery pack under foot plate 3 IMPORTANT Completely charge battery for a maximum of 8 hours before use DO NOT CHARGE FOR MORE THAN 8 HOURS AS THIS CAN DAMAGE BATTERIES Main Fuse M...

Page 13: ... Battery Voltage 48Volt Dc 20Ah Motor Wattage 600W Wheel Size 16 inch Top Speed 35km h Charging Time 6 8h Distance of full charge 50km Battery charging cycles 300 times Max rider weight 300lbs Two rider Yes Left and Right Indicators Yes Rear View mirrors Yes ...

Page 14: ...is directly related to weight of the rider and any baggage load together with the charge in the batteries D Ensure batteries are fully charged prior to riding E Never let the batteries fully discharge This will reduce battery and bike performance F If your bike is equipped with lights we recommend you ride with them switched on at all times to increase visibility for you and other road users Batte...

Page 15: ...rn about the charger indicator lights and their meanings 5 Generally a short drive will require a short time to re charge and a long ride will require a longer time A complete 90 discharge may require 6 hours to recharge To prevent electrolysis battery fluid loss by hydrogen generation do not charge for longer than eight hours WARNING Do not place the battery near heat or fire Do not expose the ch...

Page 16: ...ll Brake Pad Change over Yes Check condition and torque settings of wheel nuts and suspension forks Yes Yes Other Helpful Instructions Pedals 1 Use a pedal wrench of 16mm spanner to tighten pedals 2 Check and tighten pedal crank bolts with 14mm socket Tires 1 Inflate tire using a pump to 35 45psi Remember lower tire pressures will negatively impact performance by causing too much resistance but ov...

Page 17: ... handle bar you will see the head of a small bolt 3 Loosen this bolt up slightly until the handle bars can move to the correct position 4 When the bars are aligned properly tighten the bolt 5 Reassemble the dash pieces How To Remove Hub Motor 1 Remove the two nuts on each side of the motor 2 Remove brake adjustment nut and remove brake cable from brake hub 3 Remove brake hub lock nut where it atta...

Page 18: ... to remove tire bead from one side of rim to remove and install the tube 5 Install in reverse order make sure that the motor nuts are on extremely tight use a 2 1 2 crescent wrench to tighten them How To Replace Dash 1 First remove the four screws on the black gooseneck cover below the handle bars 2 Then you will be able to remove the headlight faring It will slide down and forward 3 Unhook the wi...

Page 19: ...justment screw and screw this in all the way 2 Follow your brake cable to the brake caliper There will be a small nut holding the metal cable to the caliper arm Loosen this nut move the brake arm while holding the cable tight until the brake just starts to drag when the tire is turned off the ground Tighten the lock nut back down onto the cable 3 Next fine tune the adjustment by screwing the cable...

Page 20: ...ns with slight resistance Controller could need replaced B Wheel spins hard like brake engaged Controller and motor could need replaced C Wheel spins Jerky Controller and motor could need replaced How To Check Voltage Tools Needed Multi meter to read VDC First be sure the battery connector from the scooter is firmly attached to the battery case Leave all connectors connected when measuring the vol...

Page 21: ...otor and are larger 16 AWG Green Blue and Yellow Two wires power the sensors and are smaller Red and Black And three wires connect the sensors to the controller Green Blue and Yellow All 5 small wires are connected to one white quick disconnect For this project we are concerned only with the smaller wires of Green Yellow and Blue Now there are two methods used to determine a bad connection or whic...

Page 22: ...ng Scooter Won t Run Charger Light Stays Green When you plug your charger into your scooter and the wall outlet the charger light stays green This is telling me that somewhere between charger socket controller fuse holder and batteries you have an open circuit Please remove the floor plate and check the wires in this area You may find a wire that is not connected a connector that is not pushed tog...

Page 23: ...rge spark or you can test the voltage at the motor connector while turning the rear wheel backwards The motor should generate a small negative voltage that varies with the speed it is turning A smell test is also conclusive proof that you have a damaged controller or motor If you can get your nose close to one or the other and it smells like badly burnt broccoli it s burnt out Of course it could a...

Page 24: ...he connector back onto the controller as shown in my drawing above Plug your cord into the charger socket for the voltmeter just set the seat and seat barrel in the scooter without bolting it When ready plug the main battery cord in bottom of battery and turn your voltmeter on The scooter will come as soon as you plug it in and may spark a little this normal Go for test ride If you get same result...

Page 25: ... if it produces a nice arc It is also possible to test some individual battery 12 volt cells using 12 volt motors or lights that will show you the available current capability Is the 12 volt light dim on a charged battery Does the 12 volt motor run slowly when connected to the cell Similar type tests can be performed using a 24 volt battery cell too WARNING Batteries contain acid that can explode ...

Page 26: ...der fuse assembly may be cracked or have a bad connection within it D Bad control box E Possibly bad battery although this is rare F Wires behind fuse assembly have come off due to improper replacement of fuses or loose wire connections to the battery This is always due to the customer rotating the whole fuse assembly when changing fuses and twisting the 2 wires that are in the back of the fuse ho...

Page 27: ...ires will get very hot wires may melt if this is done for very long Sensor Test Use a digital voltmeter set to read ohms for these test Disconnect all motor wires from the controller The red lead of the voltmeter must be positive when using the ohm scale Place the black meter lead on the black sensor lead for the next four tests If the sensors are good you should get around these readings There sh...

Page 28: ...in the white connector You should get close readings as you switch between the leads Place the red lead of the voltmeter on the red lead of the controller wire that would go to the battery positive Place the black meter lead on one of the controller s leads going to the motor You should get close readings as you switch between the leads If you get a lot of difference between readings of the motor ...

Page 29: ...29 ...

Page 30: ...30 Battery Wiring Diagram ...

Page 31: ...31 DO NOT RETURN TO STORE IF YOU NEED HELP CALL TOLL FREE OR GO ONLINE 1 253 777 0690 www x tremescooters com support For General Information or Parts Visit www x tremescooters com Revised 9 08 11 ...

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