X-PRO LY-ATV-40B User Manual Download

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USER MANUAL

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Y-6

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Operation of this ATV by children under the age of 6
increases the risk of severe injury of death
Adult supervision required for children under age 16
NEVER permit children under age 6 to operate this ATV

Summary of Contents for LY-ATV-40B

Page 1: ...AL Y 6 Operation of this ATV by children under the age of 6 increases the risk of severe injury of death Adult supervision required for children under age 16 NEVER permit children under age 6 to operate this ATV ...

Page 2: ... STARTING THE ENGINE ENGINE STARTING RIDING SPARK ARRESTOR INSTRUCTION OF ATV S MAINTAINCE PERIODIC MAINTENANCE CHART DRIVE CHAIN ADJUSTMENT CLUTCH REPLACEMENT FRONT REAR BRAKE REPLACEMENT WHEEL REMOVAL AIR FILTER CLEANING GEARCASE REPLACEMENT FRONT AXLE ALIGNMENT STORAGE PROCEDURE TRANSPORTATION TROUBLESHOOTING CHART DESCRITION PARTS LIST EMISSION CONTROL SYSTEM WARRANTY WARNING LABEL 3 3 4 4 5 8...

Page 3: ...LEASE REMEMBER TO VIEW THE ASSEMBLY VIDEO BEFORE PROCEEDING For Assembly video and Troubleshooting Tips please visit below link or scan the QR code below with your mobile phone tinyurl com xpro157 LY ATV 40B ATV Z05 ATV ...

Page 4: ...ch can extend the engine service life All rights reserved No part of this publication may be reproduced without our prior written permission IMPORTANT NOTICES 1 This ATV is intended for use by children age Y6 2 This ATV is designed to carry rider only NEVER carry passenger 3 This ATV is designed for OFF ROAD use This ATV is not a toy It is important for rider to ride this ATV after finishing the t...

Page 5: ... GOLDEN RULES Always wear a DOT compliant helmet goggles long sleeves long pants over the ankle boots and gloves Never ride on paved roads except to cross when done safely and permitted by law another vehicle could hit you ATVs are designed to be operated off highway Never ride under the influence of alcohol or drugs Never carry a passenger on a single rider ATV Ride an ATV that s right for your a...

Page 6: ...he technician must thoroughly familiarize him herself with procedures before beginning A knowledge of mechanical theory tool use and shop procedures is necessary to perform the service work safely and satisfactorily Watch for sharp edges which can cause personal injury Protect hands with gloves when working with sharp components If difficulty is encountered in removing or installing a component lo...

Page 7: ... Picture 1 Picture 2 2 Setting up handle bar plastic protection cover Picture 3 Need tools 8 10 wrench take out aluminum block form the tools bag set up the handle bar in comfortable position and tighten the bolts then attach plastic protection cover onto the handlebars Picture 3 Picture 4 3 Setting up front protective frame Picture 4 Need tools 8 10 wrench screwdriver ...

Page 8: ...and connect to the frame with right direction then tighten the nut Picture 5 6 Picture 5 Picture 6 Second there is a nut and a spacer bush on the steering tie rod only loosen the nut then connect it to the frame and tighten it the spacer bush will be fixed above the plate the nut will be under the plate Picture 7 8 Picture 7 Picture 8 ...

Page 9: ...sten the nut Picture 9 Picture 10 Picture 11 6 Setting up the rear cargo shelf and finish setting up Picture 12 Picture 12 7 Test drive Fill the fuel tank and check the lubrication oil level then start the pull start to test drive to check LUYUAN INC YOUTH ATV SAFETY TRAINING COURSE MINIMUM NUMBER OF REPRETITIONS OF RIDING MANEUVERS FOR FIRST TIME OPERATORS ...

Page 10: ...kwise and two counter clockwise 口 Maneuver 4 Slalom Three times 口 Maneuver 5 Large oval with panic maneuver Two times 口 Maneuver 6 Obstacle riding Once with left wheels once with right wheels and once with both wheels 口 Maneuver 7 Traversing hill Once each direction 口 Maneuver 8 K turn One time VIN RECORD Picture 13 Picture 14 VIN NO 口口口口口口口口口口口口口口口口口 ENGINE NO 口口口口口口口口口口口口口口口口口口口 Please fill the ...

Page 11: ...ing label forbidden children under age 6 stick on right front fender 3 Tire pressure or overloading warning label stick on left rear fender 4 Passenger warning label stick on the rear of seat 5 Certification label stick on right rear fender 6 EPA certification label stick on the engine ...

Page 12: ...ster when the accelerogragh is bigger given When turning left or right pls attention our speed The right handle control the front disc brake and the left handle control the rear disc brake In the left handle there is a red button it is emergency shut down switch used for stopping the ATV When you pull out the button the ATV will stop immediately 5 If you want to stop the engine working pls press t...

Page 13: ...EMENT 40cc POWER OUTPUT 0 9kw at 6500rpm TORQUE 1 6Nm at 5000rpm STARTER SYSTEM manual hand pull type FRAME welder high strong steel tubes BRAKE front and rear disk FRONT TYPE 4 10 6 REAR TYPE 4 10 6 FUEL TANK CAPACITY 1 8 L N W 36 KGS G W 42 KGS MAX WEIGHT 65 KGS PACKING DIMENSIONS 102 56 49cm ...

Page 14: ...table position and tighten the handlebar bolts the bolt of brake lever and the throttle grip has been tightened Do not use an excessive force to tighten this bolts Over tightening the bolts may cause damage of the threads or other parts Verify the smooth and free movement of both control cables throttle and brake Controls 1 Engine stop switch 2 Emergency shut down switch 3 Brake button 4 Throttle ...

Page 15: ...ecessary check lever free play an adjust if necessary Rear brake check operation and correct if necessary lubricate cable if necessary Throttle lever make sure that operation is smooth and check cable free day lubricate cable and lever housing if necessary Wheels and tires check wheel condition and replace if damaged check tire condition and tread depth Replace if necessary check tire pressure ope...

Page 16: ...to CLOSE position The choke should be closed on a case specific basis it may help starting in colder environment 3 press the fuel pump several times until there is no air bubble visible in the fuel line It is not allowed to start or run the engine without the connection of return line of the fuel tank to the carburetor It is not allowed to start or run the engine for a long period without the tank...

Page 17: ...mal Notice The handle must be pulled rapidly otherwise the engine can not be started with the weaker spark produced by the spark plug Engine Operation To give full play to the performance of the engine it is suggested to take up a 15min run in for the new product 1 when the engine is being warmed up move the choke lever slowly to OPEN position It is not allowed to start or operate the engine witho...

Page 18: ...ccordingly when going around corners When braking always reduce the throttle to the idle position whilst pressing the front or rear brake lever with the necessary force to stop the ATV Turning the engine off with the red switch engine stop switch on the handle bars It is necessary to check the tightness of bolts and nuts including the engine and the brake settings before and after every use Always...

Page 19: ... of the carbon and cinders still inside the exhaust chamber using a small towel or small vacuum Make sure the heat proof gasket seals properly and re install spark arrestor INSTRUCTION OF ATV S MAINTAINCE ATV need to be maintained after a period time of using Because some part of ATV will be rust fray distortion loosing And these change will reduce the safety economic flexible of ATV So to keep it...

Page 20: ...hut the engine off when performing maintenance check ups Otherwise you could be severely injured if your hands and clothing get caught by moving parts Make sure the engine and exhaust are cold before performing any inspection of this machine ...

Page 21: ...cate the chain regularly to avoid excess wear This will prolong the lifetime of the chain It is important to lubricate the chain after every ride and especially in wet conditions It is recommended to use a quality chain lubricant If the chain needs replacement then please also check the front and rear sprockets for wear replace accordingly Riding with a chain in poor condition or improperly adjust...

Page 22: ...t Loosen the four screws holding gear case Release the engine brace on the frame and move to one side Loosen the bolt of position A the clutch will be broken away Replace new clutch and install it Then reverse the sequence as described and readjust the tension of the drive chain ...

Page 23: ...e risk of having an accident Before each ride check the rear brake cable and the brake efficiency Riding with worn brake pads reduce the braking performance and cause an accident Check and replace brake pads WHEEL REVOVAL Screw off the front rear axle nut and pull off the wheel Then reinstall the wheel according to the instructions on pages 6 and 7 must be tighten the axle nut securely Using worn ...

Page 24: ...lose the cleaner cover GEARCASE REPLACEMENT Loosen 5pcs screws remove the old gearcase replace the new and tighten 5pcs screws FRONT AXLE ALIGNMENT Front axle alignment is performed by adjusting the steering tie rod length Loosen the nuts and dismantle the steering joint at both front wheels Loosen the steering tie rod safety nut and by screwing the tie rod end in or out adjust the length accordin...

Page 25: ... carburetor Inflate the tyres to the normal working pressure Remove the spark plug clean it put a few drops of motor oil into the cylinder pull the starter rope 2 3 times so an oil film evenly coats the cylinder walls and piston TRANSPORTATION If you need to transport it you must fix it at four side make sure it can t move TROUBLESHOOTING CHART ...

Page 26: ...25 DESCRITION ...

Page 27: ...ttle line 18 Gear box 5 Cloth 19 Throttle grip 6 Rear brake line 20 Plastic protection cover 7 Emergency shut down switch 21 Fuel tank 8 Engine kill stop switch 22 KEY 9 Left handle 23 Steering tie rod 10 Seat cushion 24 Pull start 11 Body plastic 25 Engine 12 Rear wheel 26 Chain cover 13 Rear axle 27 Sprocket disc 14 Pedal plastic 28 Rear disc brake ...

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Page 31: ...sed by accidents misuse negligence improper vehicle operation 2 Any modification or alteration to any standard specifications or equipment 3 Any repairs made by an unauthorized dealer or service firm 4 Use of no genuine parts for repairs or alteration to standard specifications 5 Damage which occurs as a result of improper storage 6 Damage caused by the use of improper fuel or lubricants and or fa...

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