WTC DEP-100S Programming Instruction Manual Download

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Programming

with the

DEP-100S

/105S

Hand-Held Terminal

for

Program D

005

Revision 02

May, 2008

Part No. M-035019

WELDING TECHNOLOGY CORPORATION

24775 Crestview Court Farmington

Hills, MI 48335 U.S.A.

Voice: (248) 477-3900

Fax: (248) 477-8897

Summary of Contents for DEP-100S

Page 1: ...100S 105S Hand Held Terminal for Program D11005 Revision 02 May 2008 Part No M 035019 Copyright 2008 WTC WELDING TECHNOLOGY CORPORATION 24775 Crestview Court Farmington Hills MI 48335 U S A Voice 248...

Page 2: ...ii...

Page 3: ...b _fU U d Uic 9 cUbd 4U UdU Q T 4USY Q _Y d Uic e UbYS Ui QT 1 XQ Uic C_Vd Uic D_ BUcUd dXU 88D 45 C 4Yc Qi 1R_ed dXU 3ebc_b 8_g d_ 3XQ WU Q FQ eU CicdU CdQdec Y U Udg_b 3_ e YSQdY_ c UT 1 1TTbUcc _gU...

Page 4: ...CUddY Wc BU _QT 4UVQe dc _QT 4UVQe d UT 1 GU TUb 94 DbQ cVUb 4QdQ Udg_b 1TTbUcc 4Yc Qi _TU GU T 4QdQ GU T 4QdQ 4UcSbY dY_ c 8UQd 4Yc Qi GU T _ GU T CdQdec CdQdec _TU CdU Ub CdQdec Y UQb CdU Ub CdQdec...

Page 5: ...horization and payment of royalty fees QdU dc WTC products are covered by one or more of the following patents held by WTC Additional patents are pending 1S _g UTW U dc MedLAN is the proprietary local...

Page 6: ...uence of events leading to the problem and the drawing numbers of the schematics you received with the enclosure PDLO When an immediate response is not critical contact WTC at the following e mail add...

Page 7: ...O GOODS WHICH ARE MANUFACTURED AND CONFORM TO SPECIFICATIONS DESIGNS AND PRINTS SUPPLIED BY THE PURCHASER THIS WARRANTY IS MADE IN LIEU OF ALL OTHER CONDITIONS WARRANTIES REPRESENTATIONS OR GUARANTEES...

Page 8: ...ty measures may result in death severe bodily injury or considerable damage to property Warning This symbol will be used wherever insufficient or lacking compliance with instructions may result in per...

Page 9: ...ion revisions and any unique control characteristics Current weld schedules Stepper programs stepper type s and their assignments to weld schedules Set up parameter settings Control fault and event st...

Page 10: ...2 DEP 100S Data Entry Panel Note Refer to the weld processor manual for a description of how to operate any non standard displays Keypad The following shows the layout of the hand held terminal Figur...

Page 11: ...d white Soft keys blue Each is described in the following sections 45 5IC The three mode keys on the DEP 100S are used to select the type of operation desired DISPLAY MODE STATUS MODE PROGRAM MODE Whe...

Page 12: ...d function is indented and highlighted by the cursor on the second line of the dis play Decimal point The Decimal point key selects a security display The security opera tion is defined by the weld co...

Page 13: ...the option For example requests REVIEW SCHEDULE requests REVIEW STEPPER requests REVIEW SETUP requests RELOAD DEFLT Note Notice the asterisk in the lower right of the display An asterisk means that mo...

Page 14: ...le lines display the information from the three mode keys The bottom line displays the functions currently assigned to the soft keys through When you see the in the lower right corner of the display i...

Page 15: ...e If the value is not programmable the cursor will not stop When the cursor is in position use the number keys to enter a new value The press 5 to place the value into the DEP 100S memory When program...

Page 16: ...to the Program Mode menu When the cursor is positioned on a value it blinks until you either press or move the cursor to another field The actions available are different based on the display you ve...

Page 17: ...uests for data from the DEP 100S 54 1 144B5CC The DEP 100S sends each transmission to a specific device which is identified as a unique location on the network identified by an address Each weld contr...

Page 18: ...of four HHTs The last two digits of the program number pgm indicate the revision level of the DEP 100S software The number preceded by L is the Loader program number which enables a WTC technician to...

Page 19: ...This shows The software program number and revision level of this HHT The number of the device being polled wcu 00 The software program number T96312 and revision level 0001 of the device and The har...

Page 20: ...UdUT When the DEP 100S completes its polling it displays the weld data uploaded from the first WCU on the network The Weld Data display shows the following information from the last weld completed at...

Page 21: ...lowing display The Program Mode display tells you the options you can select when you press the corresponding key through REVIEW SCHEDULE lets you add or delete functions from a weld schedule or chang...

Page 22: ...nformation see Reload Defaults on page 2 14 WELDER ID lets you assign a four digit alphanu meric ID code to a weld control For more information see MedLAN Welder ID on page 2 15 TRANSFER DATA transfer...

Page 23: ...schedule 01 for WCU 10 Press to change the schedule number displayed Press to download the new weld schedule data to the weld control selected Press to return to the Program Mode When you see the wel...

Page 24: ...The display prompts you asking for the function you want to insert There are two ways to insert a function Select Function Type Enter Function Code CU USd 6e SdY_ Di U EcY W 6e SdY_ Uic If you do not...

Page 25: ...pply during the weld cycles The cursor is under the number of cycles the first value Use the numeric keys to enter the number of cycles to weld then press The cursor moves to the weld heat value Enter...

Page 26: ...t the prompt that appears enter the number of the WCU you want to receive the new data and press This allows you to copy a schedule to a different device or to another schedule within the same device...

Page 27: ...d to occur The SureWeld stepper uses this calculation to continually supply weld current at a level just below the point of expulsion See page 2 10 Note Not every weld control supports the SureWeld st...

Page 28: ...ettings Note If the weld control does not provide a SureWeld stepper option 2 does not appear on the Review Stepper menu Use the number keys to select the stepper type you want to review Press or to s...

Page 29: ...d 150 amps of secondary current to the base amps programmed in the weld function over the course of 50 welds The stepper allows you to add or subtract energy by selecting the polarity in this display...

Page 30: ...ion If the control detects expulsion for a preset number of welds the stepper automatically decreases the step heat If the control does not detect expulsion for a preset number of welds it automatical...

Page 31: ...to change When the cursor is on the correct parameter is parameter you can change the setting by entering the new value and pressing To select a different weld control for display press and enter the...

Page 32: ...o react when certain inputs become active Every device has a unique set of parameters Refer to the Operator s Manual provided with the weld device for more information Warning The weld device will ign...

Page 33: ...press the O or U key to change the selection Press these keys until you see the correct parameter status If the parameter is a number such as HIGH CURRENT LIMIT nnn0 press enter the new value and pres...

Page 34: ...u to enter the number of the weld device you want to reload Select the WCU number and then press Note If the weld control stores more than one version of defaults such as for a robot machine seam spot...

Page 35: ...ore attempting to initiate a new weld UT 1 GU TUb 94 The Welder ID option enables you to assign a 4 digit alphanumeric code to a weld control This can be used to correlate a control s MedLAN address t...

Page 36: ...umber is displayed press O or U to move the cursor to the next ID position When you have entered the welder ID number you have the following options To change the selected WCU press enter the number o...

Page 37: ...lows you to upload data from one device then download it to a second device You ll use the following display to indicate which data to copy between devices When you select an option from this menu or...

Page 38: ...LAN address This option is not supported in every release of the DEP 100S software If it is not supported the option does not appear on the Program Mode display When you select the network address opt...

Page 39: ...b_WbQ _TU 45 C 4QdQ 5 dbi Q U Caution Every device must have a unique address on the network...

Page 40: ...b_WbQ _TU 45 C 4QdQ 5 dbi Q U...

Page 41: ...t and hold times for a schedule To adjust the current for a stepper To change a WCU status to Weld or No Weld When you press the DISPLAY MODE key you ll see the following display WELD DATA Press to se...

Page 42: ...schedule of the selected device You can select another schedule by pressing Remember that the on the Weld Data display means that there are additional options available under When you press the last...

Page 43: ...the computed by the equation Where Vp average primary voltage Ip average primary current Cycles of cycles weld current CFACT C Factor is 1 of the total available current The C Factor is re calculated...

Page 44: ...he amount of weld energy without changing the weld schedule in Program Mode This lets you experiment with different weld times and heats to weld a series of test coupons When you press for HEAT DISPLA...

Page 45: ...nt weld schedule to display press and enter the number of the schedule you want to see To download the changes you made to the weld function s to the selected WCU and weld schedule press Code Function...

Page 46: ...E or NO WELD MODE for each weld control from the DEP 100S rather than from the I O When you press to select this display you ll see a display similar to the one below In the sample display shown above...

Page 47: ...are revision numbers for the DEP 100S and weld control When you press the STATUS MODE key you ll see the following display The Status Mode display tells you the options you can select when you press t...

Page 48: ...the stepper as a linear stepper on the Review Stepper menu described in Review Stepper on page 2 7 press and you ll see a display similar to the one on the next page FAULT STATUS Press to see the fau...

Page 49: ...next weld 02 is the heat added by the linear stepper based on the step profile to the weld functions Total Welds 00000 This field is the total number of welds initiated since the stepper was last rese...

Page 50: ...ero If the stepper is on step 5 the stepper is reset to step 1 total weld count 0 when this key is pressed Note When you press this key you re asked if you want to download and save the data that was...

Page 51: ...00 The Boost field is the heat that will be added to the next weld 00 is the heat added by the SureWeld stepper You can change the percentage by pressing the O key enter a new percentage of heat or cu...

Page 52: ...m the DEP 100S Note The display shows a 1 if the input or output is active or a 0 if the input or output is inactive The display uses abbreviations to show the state of the inputs and outputs as shown...

Page 53: ...t conditions are defined in the Operator s Manual provided with the weld control unit When you press the DEP 100S displays a menu to let you select how you want to categorize the fault status informat...

Page 54: ...03 To clear all of the faults and alerts on all of the WCUs press To see additional WCUs if the display shows more press To return to the Fault Status menu press 49C 1I 61E DC The Display Faults opti...

Page 55: ...menu press 49C 1I 1 5BDC The Display Alerts option displays the alert conditions detected If no alerts were detected you ll see a message saying that no ALERTs were present The display shows the type...

Page 56: ...u press 49C 1I C3B The Display SCR option displays only the faults or alerts detected at the selected SCR The display shows the type of fault or alert condition and its status as FAULT or ALERT as def...

Page 57: ...the _cd 4QdQ error 10 times To select another WCU for display press enter the WCU number and press To see the status of each weld control on the network press You ll see the following display The stat...

Page 58: ...is reset This speeds communications because the network does not wait for a response from inactive devices and each WCU is polled more frequently MONITOR resumes normal polling all the devices are pol...

Page 59: ...invalid com mand from the DEP 100S Receive Buffer Overflow The receiving station lost a message during the last transmission Cksum Error on Rcv d Command The message from the transmitting station cou...

Page 60: ...ccess layer 1 is active The next column lists the MedLAN address es of the WCU s being reviewed The example above shows the operating status for 16 WCUs on this network They are designated WCU 200 215...

Page 61: ...or reference A typical display is shown below From this display press 5 to return to the main Status Mode menu Hardware Status This display is similar to the Revision Status but it shows the hardware...

Page 62: ...s useful for determining your exact configuration when contacting WTC for service or technical support It identifies the software revision levels the ladder logic number and the network address number...

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