Worldwide Construction And Forestry Division 624KR Technical Manual Download

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624KR

Loader

Repair

REPAIR TECHNICAL MANUAL

624KR Loader Repair

TM10693 27JUN19

(ENGLISH)

Worldwide Construction

And Forestry Division

PRINTED IN U.S.A.

Summary of Contents for 624KR

Page 1: ...624KR Loader Repair REPAIR TECHNICAL MANUAL 624KR Loader Repair TM10693 27JUN19 ENGLISH Worldwide Construction And Forestry Division PRINTED IN U S A...

Page 2: ...nts Operation and tests sections help you identify the majority of routine failures quickly Information is organized in groups for the various components requiring service instruction At the beginning...

Page 3: ...Please copy this page and FAX or mail your comments ideas and improvements SEND TO John Deere Dubuque Works 18600 South John Deere Road Attn Publications Dept 324 Dubuque IA 52004 0538 USA FAX NUMBER...

Page 4: ...Introduction TM10693 27JUN19 624KR Loader 062719 PN 4...

Page 5: ...10 Service Brakes Group 1011 Active Elements Group 1060 Hydraulic System Section 11 Park Brake Group 1111 Active Elements Group 1160 Hydraulic System Section 17 Frame or Supporting Structure Group 17...

Page 6: ...ore information Please click here Then get the complete manual NOTE If there is no response to click on the link above please download the PDF document first and then click on it Have any questions pl...

Page 7: ...Contents TM10693 27JUN19 ii 624KR Loader 062719 PN 2...

Page 8: ...Cooling System Safely 00 0001 12 Service Tires Safely 00 0001 13 Remove Paint Before Welding or Heating 00 0001 13 Make Welding Repairs Safely 00 0001 14 Drive Metal Pins Safely 00 0001 14 Group 0003...

Page 9: ...Contents TM10693 27JUN19 00 2 624KR Loader 062719 PN 2...

Page 10: ...tions Read the safety messages in this manual and on the machine Follow these warnings and instructions carefully Review them frequently Keep safety signs in good condition Replace missing or damaged...

Page 11: ...s or attachments may affect machine stability or reliability and may create a hazard for the operator or others near the machine The installer of any modification which may affect the electronic contr...

Page 12: ...t least once per year for leakage kinking cuts cracks abrasion blisters corrosion exposed wire braid or any other signs of wear or damage Replace worn or damaged hose assemblies immediately with John...

Page 13: ...f hydraulic oil penetrates your skin see a doctor immediately Injected oil must be removed surgically within hours or gangrene may result Contact a knowledgeable medical source or the Deere Company Me...

Page 14: ...perly T133552 UN 15APR13 T133553 UN 07SEP00 T133554 UN 07SEP00 Prevent Battery Explosions Battery gas can explode Keep sparks lighted matches and open flame away from the top of battery Never check ba...

Page 15: ...ccurs or a fire starts Keep a first aid kit and fire extinguisher handy Keep emergency numbers for doctors ambulance service hospital and fire department near your telephone TS291 UN 15APR13 Use Steps...

Page 16: ...rs are present disable hydraulics Lower all equipment to the ground during work interruptions Place transmission control in neutral engage park brake and stop engine before allowing anyone to approach...

Page 17: ...on machine Reduce machine speed when operating with tool on or near ground when obstacles may be hidden e g during snow removal or clearing mud dirt etc At high speeds hitting obstacles rocks uneven...

Page 18: ...iders Off Machine Avoid Backover Accidents Before moving machine be sure that all persons are clear of machine path Turn around and look directly for best visibility Use mirrors to assist in checking...

Page 19: ...avy loads Using oversize buckets or lifting heavy objects reduces machine stability Ensure solid footing Use extra care in soft ground conditions that may not uniformly support the wheels especially w...

Page 20: ...ng bending drilling or cutting If ROPS was loosened or removed for any reason inspect it carefully before operating the machine again To maintain the ROPS Replace missing hardware using correct grade...

Page 21: ...th cinder blocks or wooden pieces that can crumble or crush Do not support machine with a single jack or other devices that could slip out of place Understand service procedures before beginning repai...

Page 22: ...missing lug bolts and nuts TS211 UN 15APR13 Remove Paint Before Welding or Heating Avoid potentially toxic fumes and dust Hazardous fumes can be generated when paint is heated by welding soldering or...

Page 23: ...go beyond work area to nearby pressurized lines Remove paint properly Do not inhale paint dust or fumes Use a qualified welding technician for structural repairs T133547 UN 15APR13 Make sure there is...