Woodpecker DRM 10-1200 Operating Manual Download

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TRANSLATION OF THE ORIGINAL VERSION

WOOD

PECKER

HOKUBEMA Maschinenbau GmbH

Graf-Stauffenberg-Kaserne, Binger Str. 28 | Halle 120

DE 72488 Sigmaringen | Tel. +49 07571 755-0

E-Mail:

[email protected]

| Web:

https://www.ichbinwoodpecker.de

Operating Manual

Copy Woodturning Lathe

WOOD

PECKER

DRM 10-1200

Machine Type:

DRM 10-1200

Summary of Contents for DRM 10-1200

Page 1: ...schinenbau GmbH Graf Stauffenberg Kaserne Binger Str 28 Halle 120 DE 72488 Sigmaringen Tel 49 07571 755 0 E Mail info ichbinwoodpecker de Web https www ichbinwoodpecker de Operating Manual Copy Woodturning Lathe WOODPECKER DRM 10 1200 Machine Type DRM 10 1200 ...

Page 2: ...ional Measures 11 4 1 6 Personnel Selection and Qualification Basic Duties 11 4 1 7 Training of Personnel 12 4 2 Safety Instructions for Specific Phases of Operation 12 4 2 1 Normal Operation 12 4 2 2 Special work within the Scope of Maintenance Work as well as Troubleshooting in the Workflow 13 4 2 3 Potential hazards and safe working practices 13 4 3 Construction related Safety Devices 15 4 4 El...

Page 3: ...itches 27 10 1 2 Switching the Machine ON 27 10 1 3 Switching OFF the machine regularly 27 10 1 4 Switching OFF in Case of Emergency and Danger 27 10 2 Speed Setting 28 10 2 1 Optimum Speed Setting 28 10 3 Workpiece Clamping 29 10 4 Assembly Disassembly of a Bung or Clamping Chuck 29 10 5 Working with the Tool Rest 30 10 6 Operating the Longitudinal and Transverse Support 31 10 7 Operating the Cop...

Page 4: ...21 Figure 7 Main switch housing 24 Figure 8 Machine overview main components 25 Figure 9 Main switch control panel and internal safety switch 27 Figure 10 Speed setting 28 Figure 11 Cuck assembly disassembly 29 Figure 12 Mounting the tool rest 30 Figure 13 Roughing out gouge 30 Figure 14 Square nosed chisel 30 Figure 15 Spindle gouge 30 Figure 16 Operating the support unit 31 Figure 17 Operating t...

Page 5: ... from the operating manual and the legally binding accident prevention provisions applicable in the country and place of use the recognized technical regulations for safe and proper work must also be observed 1 1 Legal Notice WOODPECKER is a brand of Hokubema Maschinenbau GmbH All contents of these operating instructions are subject to the rights of use and copyright of HOKUBEMA Maschinenbau GmbH ...

Page 6: ...ce to the obligation to wear protective goggles Non observance of these instructions may result in personal injury Reference to the obligation to wear a respiratory protection mask Non observance of these instructions may cause breathing difficulties and lung damage Reference to the obligation to wear safety shoes Non observance of these instructions may result in personal injury Possible dangerou...

Page 7: ...ng lathes Reading and understanding these operating and maintenance instructions In order to acquire the knowledge required to operate this machine the operator must ensure the following measures Product training for every operator also possible external personnel Regular safety instruction 3 2 Requirements for the Operators The woodturning lathe may only be operated by trained personnel who have ...

Page 8: ...nce instruc tions After maintenance or repair the machine may only be started with all protective devices fitted A respon sible person must be defined for this purpose who checks that the guards have been properly installed For the operation of a copy woodturning lathe the respective national safety regulations for employees as well as the national safety and accident prevention regulations apply ...

Page 9: ...nical Specifications refer to section 5 1 must be observed The machine may only be operated on a firm level surface with a minimum load bearing ca pacity of 1 000 kg m Any processing of other materials requires prior consultation with and approval of the manufacturer Improper use can lead to danger to persons and to a defect or damage to the machine The machine is not suitable for operation outdoo...

Page 10: ...ng and setting down the machine Pay attention to the existing cutting hazard on the tools and turning chisels used and avoid con tact with the cutting edges of the tools Be aware of a possible danger of being drawn in by moving machine parts or tools This can cause pieces of clothing or hair to be caught Always wear tight fitting clothing and a hair net if necessary Generally avoid jewellery loose...

Page 11: ...ar open long hair loose clothing or jewellery including rings There is a risk of in jury e g by getting caught or drawn in Observe the safety instructions and danger warnings on the machine and keep them complete and in legi ble condition In case of safety relevant changes to the machine or its operating behaviour shut down the entire system immediately and report the fault to the responsible offi...

Page 12: ...hine when all guards and safety related devices such as protective covers and the emergency stop device are in place and in working order Work area An obstacle free work area around the machine is essential for safe operation The floor should be level well maintained and free from debris such as chips and cut off workpieces Lighting The working area should be sufficiently bright due to general or ...

Page 13: ...machine may only be used as intended for details see section 4 Always work with all protective devices These must be in the right places and in perfect working order Defective guards must be replaced immediately Do not start turning before the spindle has reached the set speed Be aware of the danger of the workpiece being thrown away if the workpiece is not clamped correctly or sufficiently Genera...

Page 14: ... the workpiece For spindle turning only process wood whose fibres run parallel to the spindle axis If possible always clamp long and narrow longitudinal timbers between two peaks Longitudinal timbers that are only clamped into the chuck on one side over a turned on tenon must not be too long Rule of thumb max workpiece length tenon diameter x 4 Otherwise use tailstock centre For faceplate turning ...

Page 15: ...afety Devices The service door on the left side of the machine is equipped with an internal safety switch This prevents the machine from being switched on when the door is open The machine is equipped with an emergency stop button on the front control panel This immediately puts the machine out of operation in case of danger Undervoltage protection In the event of a voltage interruption the machin...

Page 16: ...he wood for foreign bodies Support long workpieces with a steady res Adjust and use the tool rest cor rectly refer to section 10 5 Hold and guide the tool firmly with both hands Keep head and body out of the workpiece flight circle Watches jewellery loose clothing and long hair are prohibited Danger of being drawn in On all rotating parts e g Workpiece and spindle Bung chuck and jaw chuck faceplat...

Page 17: ... see section 5 4 Net weight approx 400 kg HOKUBEMA Maschinenbau GmbH Graf Stauffenberg Kaserne Binger Str 28 Halle 120 DE 72488 Sigmaringen Germany Tel 49 0 7571 755 0 Fax 49 0 7571 755 2 22 Figure 2 Name plate 5 2 Correspondence in the Case of Service Please in case of technical problems contact your dealer or the manufacturer s service department In corre spondence or during a telephone call reg...

Page 18: ...dB Uncertainty K 3 dB at error limit interval 95 The workplace related noise emission values of the machine exceed 85 dB A Therefore suitable hearing protection must be provided to the personnel 5 4 Workplace Requirements The space required for the installation site of the machine is approx 2500 x 1800 mm In general provide sufficient space around the machine and also calculate the required workpl...

Page 19: ...BA_WP_DRM10 1200_EN_27 22 docx 19 6 Dimensions Figure 4 Dimensions Subject to design and dimensional changes 2105 1000 1225 ...

Page 20: ...lift truck or crane Stay ing under a suspended load is prohibited In addition make sure that no objects fall down during transport by forklift truck crane Do not leave loose objects accessories or tools on the machine Figure 5 Unloading with a forklift truck Caution The forks of the forklift truck must be at least 1200 mm long Move the forks of the forklift truck centrally be tween the pallet timb...

Page 21: ...ion Then push the set collar B directly against the longitudinal support and clamp it with the lever The left lashing strap or rope must be passed through as close as possible to the machine column S To secure the belt or rope against slipping push the fixed steady rest L forward towards the machine column so that the second lashing strap fits through Then tighten the clamping lever of the steady ...

Page 22: ...d lock nuts have been mounted the machine can be levelled To effectively compensate for uneven floors place a machine spirit level 0 1 mm 1 m across the two guide rods F shown in Figure 6 at the front and rear ends Level the machine using the nuts of the 4 levelling supports until a stable and level stand is achieved on all sides Then lock all four supports with the lock nuts We also recommend bol...

Page 23: ...blies accessories or tools must be removed from the machine These can for ex ample be individually packed in cardboard boxes and separately lashed to a free area of the pallet e g with another lashing strap For all components remaining on the machine make sure that the clamping levers and clamping handles are well tightened so that the parts are secured during transport and cannot slip out of plac...

Page 24: ... guarantee be given for the motor In the event of a complaint the electrician must confirm in writing that he has connected the machine in accordance with the regulations The fault loop impedance and the suitability of the overcurrent protection device must be checked at the installation site of the machine 7 6 1 Supply Cable Use a Cu 5 core cable The wire cross section must be determined on site ...

Page 25: ...on rear hidden view 8 Chip protection cover with viewing window 2 Control panel with spindle start stop and E stop 9 Transverse support 3 Service door to motor and drive belt 10 Longitudinal support 4 Spindle 11 Tool rest 5 Manual spindle lock 12 Tailstock 6 Guide rod 13 Copying device 7 Steady rest fix 14 Steady rest movable 3 1 2 4 5 6 7 8 9 10 12 11 13 14 ...

Page 26: ...o the high centrifugal forces and cause serious injuries Inexperienced woodturners should first start with solid material in order to acquire the necessary basic knowledge 9 3 Workpiece Preparation Before a workpiece can be processed on the woodturning lathe it must be prepared according to its shape and condition Wood to be machined lengthwise should be pre cut to a square shape before working on...

Page 27: ... C E stop button snap in E Internal safety switch prevents dangerous switching on of the spindle when the service door is open 10 1 2 Switching the Machine ON Increased risk of injury Before switching on the machine make sure that there is no spanner or clamping pin left in the chuck of the spindle Before starting the spindle drive turn the main switch 1 to position I and if necessary make sure th...

Page 28: ...ety reasons it is of elementary importance to set the optimum speed for the respective upcoming work process In principle the optimum speed is based on the diameter of the workpiece The smaller the workpiece diameter the higher the speed can be set 10 2 1 1 Slow Speeds Slow speeds are set when a newly clamped workpiece is to be roughly pre machined resp brought into shape rough turning work is car...

Page 29: ...y of a Bung or Clamping Chuck Switch off the machine during assembly of the bung or clamping chuck and secure it against unauthorised restarting Lock the main switch with a padlock To assist in the assembly and disassembly of a bung or clamping chuck the machine is equipped with a mechan ical spindle lock This is activated with the locking lever V To mount a chuck on the spindle first switch off a...

Page 30: ...process the square blank is pre turned round so that it can later be turned to its fi nal shape The cutting angle of the tool can be 35 to 40 Approach the roughing out gouge at a slight angle to the workpiece so that the angled edge scrapes off the material still without cutting Then raise the handle of the rough ing out gouge so that the cutting edge is in contact with the wood Now feed the cutti...

Page 31: ...in the copying device next to the workpiece to be machined and scanned with a sensor At the same time the scanned shape is transferred to the copying tool which is clamped in the tool holder mounted on the transverse support Figure 17 Operating the copying device A flat template is placed against the template carrier A and fastened to it with the screws B A sample C on the other hand is clamped be...

Page 32: ... and or tailstock quill See front and rear areas of the workpiece C shown in Figure 17 Increased risk of collision and injury when using templates or samples without safety area at the front and rear end 10 8 Using the Mortising Adapter To be able to work with the mortising adapter an electric hand drill or a router with a clamp diameter of 43 mm is required Figure 19 Using the mortising adapter M...

Page 33: ...older G of the steady rest a tenon is pre turned which guides the workpiece through the steady rest by means of a ring C corresponding to the tenon diameter Machining Figure 21 The actual machining is done with the copying tool D which is attached to the trans verse support on the other side of the steady rest The rings C are fixed in the steady rest with the small plates E and screws F The shape ...

Page 34: ...n Before switching on the spindle rotate the workpiece by hand and ensure a firm and secure fit between the two centres Readjust the revolving tailstock centre Z from time to time during machining with the motor stopped To remove the revolving tailstock centre Z hold it with your left hand and turn the handwheel H coun terclockwise with your right hand until the Morse taper is released and the qui...

Page 35: ...moval Insufficient drive belt tension Retension belt see 12 3 Drive belt worn sagging Replace belt see 12 5 Drive belt and or pulleys are contaminated with grease or oil Clean belt and or pulleys thoroughly Replace belt if necessary see 12 5 Surface of the workpiece is too rough Blunt woodturning tool Resharpen or replace tool Woodturning tool springs Clamp tool shorter The workpiece becomes conic...

Page 36: ...ntine or other suitable and safe solvents Pay special attention to the thorough cleaning of all guides and clean them with a soft brush and turpentine or other suitable and safe solvents Avoid cleaning with compressed air as the wood dust produced can penetrate the bearings and guides of the machine and is also distributed in the workshop 12 2 Lubrication The machine was subjected to a test run at...

Page 37: ...n the belt must never be tensioned too much The belt tension must be checked at least monthly and retensioned if necessary 12 4 Maintaining the Drive Belt Contamination of the drive belt with oil grease solvents paint etc must be avoided Clean and dry the belt and pulley channels only with a soft brush or a clean cotton or paper towel Do not use solvents or similar cleaning agents and never use wa...

Page 38: ...e machine must not be stored in a damp room and must be protected against the effects of the weather 12 11 Defects and their Remedy In case of defects and pending repair work switch off the machine lock the main switch and disconnect the machine from the mains by pulling out the supply plug Attach an appropriate sign e g Defect Repair Work to the machine so that it is clearly visible 12 12 Average...

Page 39: ...9 13 Electrical Circuit Diagram Work on the electrical components of the machine may only be carried out by an authorised electrician Figure 25 Electrical circuit diagram Motor M1 1 1 kW Limit switch E STOP ON OFF 400 VAC 3 N PE 50 Hz ...

Page 40: ...ion laws in force at the place of use regarding the disposal of industrial solid waste toxic and hazardous waste Hoses and plastic parts as well as other components that are not made of metal must be dismantled and recycled or disposed of separately Electrical components such as cables switches connectors transformers etc must be re moved and if possible recycled or otherwise disposed of in a qual...

Page 41: ...rmany Fax 49 0 7571 755 222 hereby declares that the manufactured machine Copy Woodturning Lathe WOODPECKER DRM 10 1200 Machine No Year of manufacture in the version provided complies with the following directives Machinery Directive 2006 42 EG EMC Directive 2014 30 EU Mr Andreas Ganter Graf Stauffenberg Kaserne Binger Str 28 Halle 120 72488 Sigmaringen Germany is authorised to compile the technic...

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