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Super Surge Brake Trailer

Safety, Operation, Maintenance

& Parts Manual

STRB-S

Trailer Option

Safety is our #1 concern!

 Read and understand

all safety information and instructions before oper-
ating, setting up or maintaining this machine.

September 2008

Form #795

Summary of Contents for STRB-S

Page 1: ...afety Operation Maintenance Parts Manual STRB S Trailer Option Safety is our 1 concern Read and understand all safety information and instructions before oper ating setting up or maintaining this mach...

Page 2: ...1 00 H7 00 LT40HD Super Rev G1 00 H7 00 2 4 Outriggers 3 7 LT70HD Rev A1 00 2 5 Outrigger Assembly Long 3 8 LT30HD Rev H6 00 LT40HD Rev H6 00 LT30HD Super Rev H6 00 LT40HD Super Rev H6 00 LT50HD Rev A...

Page 3: ...Super Rev H1 00 LT50HD Rev A1 00 LT70HD Rev A1 00 2 14 Outrigger Assembly Rear 3 26 LT40HD Rev G1 00 G8 00 LT40HD Super Rev G1 00 G9 00 2 15 Outrigger Assembly Short Rear 3 28 LT30HD Rev G9 00 LT40HD...

Page 4: ...iv SBS97doc091818 Table of Contents Table of Contents Section Page LT50HD Rev A1 00 A2 02 LT70HD Rev A1 00 A9 00 INDEX 1 I...

Page 5: ...Pull the mill behind the towing vehicle and place the hitch over the ball coupling on your vehicle Adjust the coupler if necessary so it is as tight as possible on the ball and the locking lever can...

Page 6: ...he brake won t engage until the safety chains are stretched tight 5 Connect the light wiring harness plug from the sawmill to the recetacle on your vehicle Check signals and brake lights 6 Raise the f...

Page 7: ...itch SBS97doc091818 1 3 1 result in serious injury or death WARNING Always check trailer tires for proper inflation before towing sawmill Failure to do so may lead to tire fail ure resulting in proper...

Page 8: ...tervals or as use and performance requires The brakes should be adjusted in the following manner 1 Jack up the trailer and secure on adequate capacity jack stands Follow the trailer manu facturer s re...

Page 9: ...ame clearance The wheel nut torque should be 90lbs ft Tighten in 3 stages See Table 1 1 The wheel torque requirements are shown below Tighten bolts or nuts in the sequence shown for Wheel Torque Requi...

Page 10: ...e Fine Adjust Outriggers Optional If applicable grease the Fine Adjust Outriggers FAOs every 200 hours of operation or once a month whichever comes first Use one squeeze of a NLGI No 2 grade lithium g...

Page 11: ...X 4 1 2 Hex Head Grade 5 F05008 35 2 3 Nut 1 2 13 Hex Nylon Lock F05010 8 2 4 ACTUATOR DICO SURGE BRAKE HITCH P09840 1 Bolt Surge Brake Latch P10119 1 Bracket Surge Bracke Latch Lever Hitch P12816 1 S...

Page 12: ...K F05011 27 2 TOWING EXTENSION KIT NOT SHOWN OPTIONAL K12571 1 Bolt 5 8 11 x 2 1 2 Hex Head Grade 5 F05009 20 2 Washer 5 8 Split Lock F05011 27 2 Washer 5 8 SAE Flat F05011 5 2 Bracket Safety Chain Bu...

Page 13: ...v H8 00 LT40HD Rev H8 00 LT30HD Super Rev H8 00 LT40HD Super Rev H8 00 LT50HD Rev A1 00 REF DESCRIPTION INDICATES PARTS AVAILABLE IN ASSEMBLIES ONLY PART QTY PLUMBING KIT LT30 60 LENGTH SURGE BRAKE K1...

Page 14: ...15702 2 Shoe Lining Kit 10 x 2 1 4 Brake 010180 2 11 Wheel Assembly Goodyear ST225 75R15 SUPER SURGE BRAKE 015988 2 12 Plate Trailer Axle Shackle M07528 4 13 Bolt 9 16 8 X 3 Shackle P04644 6 14 Nut 9...

Page 15: ...0 60 LENGTH SURGE BRAKE K10048 1 PLUMBING KIT LT40 70 LENGTH SURGE BRAKE K10049 1 AXLE ASSEMBLY 5200 LB SURGE BRAKE 014681 1 1 Frame Weldment Trailer Axle Painted SUPER SURGE BRAKE 015204 1 Mount Brac...

Page 16: ...Wheel Lug P04646 10 16 BOLT 1 2 13 X 4 HEX HEAD F05008 26 4 WASHER 1 2 EXTERIOR STAR F05011 39 4 17 WASHER 1 2 SAE FLAT F05011 2 4 18 NUT 1 2 13 HEX NYLON LOCK F05010 8 4 FENDER ASSEMBLY SUPER W MUD...

Page 17: ...G SUPER LT30HD ONLY See Section 2 10 016414 1 2 OUTRIGGER ASSEMBLY LONG See Section 2 5 012997 1 3 OUTRIGGER ASSEMBLY SHORT See Section 2 11 A04278 1 4 OUTRIGGER ASSEMBLY SHORT W JACK HOLDER See Secti...

Page 18: ...LT40HD Super Rev H6 00 LT50HD Rev A1 00 LT70HD Rev A1 00 REF DESCRIPTION INDICATES PARTS AVAILABLE IN ASSEMBLIES ONLY PART QTY OUTRIGGER ASSEMBLY LONG 012997 1 1 2 1 Guide Long Outrigger Guide 012996...

Page 19: ...3 8 SAE FLAT F05011 3 4 8 10 NUT 3 8 16 HEX NYLON LOCK F05010 10 4 8 1 Washers 2 removed from spring to improve outrigger locking pin operation LT30HD 40HD Rev H6 01 LT30HD 40HD Super Rev H6 01 Washer...

Page 20: ...00 LT40HD Super Rev H1 00 H5 00 REF DESCRIPTION INDICATES PARTS AVAILABLE IN ASSEMBLIES ONLY PART QTY OUTRIGGER ASSEMBLY LONG 012997 1 1 2 1 Guide Long Outrigger Guide 012996 1 2 Leg Outrigger W07537...

Page 21: ...3 8 16 X 5 CARRIAGE HEAD F05007 113 4 8 10 WASHER 3 8 SAE FLAT F05011 3 4 8 11 NUT 3 8 16 HEX NYLON LOCK F05010 10 4 8 1 Outrigger assembly now includes extended leg 11 99 to improve sawmill stabilit...

Page 22: ...00 G8 00 LT30HD Super Rev G1 00 G9 00 LT40HD Super Rev G1 00 G9 00 REF DESCRIPTION INDICATES PARTS AVAILABLE IN ASSEMBLIES ONLY PART QTY OUTRIGGER ASSEMBLY LONG 012997 1 1 2 1 Guide Long Outrigger Gui...

Page 23: ...igger Pull S12261 1 7 Pin 5 16 X 2 1 2 Roll F05012 47 1 8 Pin 1 8 X 1 Cotter F05012 1 1 9 BOLT 3 8 16 X 5 CARRIAGE HEAD F05007 113 4 8 10 WASHER 3 8 SAE FLAT F05011 3 4 8 11 NUT 3 8 16 HEX NYLON LOCK...

Page 24: ...D Rev G9 00 LT40HD Super Rev H1 00 LT50HD Rev A1 00 LT70HD Rev A1 00 REF DESCRIPTION INDICATES PARTS AVAILABLE IN ASSEMBLIES ONLY PART QTY OUTRIGGER ASSEMBLY FRONT 015143 1 1 Guide Front Outrigger 97...

Page 25: ...05011 3 4 8 12 NUT 3 8 16 HEX NYLON LOCK F05010 10 4 8 1 Washers removed to improve outrigger locking pin operation LT30HD 40HD Rev H6 01 LT30HD 40HD Super Rev H6 01 Wash ers may be removed on previou...

Page 26: ...0 G9 00 REF DESCRIPTION INDICATES PARTS AVAILABLE IN ASSEMBLIES ONLY PART QTY OUTRIGGER ASSEMBLY FRONT 015143 1 1 2 1 Guide Front Outrigger 97 Super 015144 1 2 Leg Outrigger W07537 1 3 Cap Outrigger L...

Page 27: ...r Pull S12261 1 7 Pin 5 16 X 2 1 2 Roll F05012 47 1 8 Pin 1 8 X 1 Cotter F05012 1 1 9 BOLT 3 8 16 X 5 CARRIAGE HEAD F05007 113 4 8 10 WASHER 3 8 SAE FLAT F05011 3 4 8 11 NUT 3 8 16 HEX NYLON LOCK F050...

Page 28: ...IES ONLY PART QTY OUTRIGGER ASSEMBLY LONG 016414 1 1 Guide Long Outrigger Guide 015144 1 2 Leg Outrigger 016401 1 3 Cap Outrigger Leg P09926 1 4 Spring Outrigger Pin 016145 1 5 Washer 3 4 SAE Flat F05...

Page 29: ...ger locking pin operation LT30HD Super Rev H6 01 Washers may be removed on previous revisions with 3 4 diameter locking pins to improve operation 2 Pin Assembly 007736 with Lock Plate 064001 replaces...

Page 30: ...er Assembly Short Front LT30HD Rev G9 00 LT40HD Rev G9 00 LT30HD Super Rev H1 00 LT40HD Super Rev H1 00 LT50HD Rev A1 00 LT70HD Rev A1 00 REF DESCRIPTION INDICATES PARTS AVAILABLE IN ASSEMBLIES ONLY P...

Page 31: ...BOLT 3 8 16 X 1 1 4 HEX HEAD F05007 2 3 4 10 WASHER 3 8 FLAT F05011 3 4 11 NUT 3 8 16 HEX NYLON LOCK F05010 10 4 1 Washers removed to improve outrigger locking pin operation LT30HD 40HD Rev H6 01 LT3...

Page 32: ...Rev G1 00 G8 00 LT40HD Rev G1 00 G8 00 LT30HD Super Rev G1 00 G9 00 LT40HD Super Rev G1 00 G9 00 REF DESCRIPTION Indicates Parts Available In Assemblies Only PART QTY OUTRIGGER ASSEMBLY SHORT FRONT A0...

Page 33: ...Outrigger Pull S12261 1 7 Pin 5 16 X 2 1 2 Roll F05012 47 1 8 Pin 1 8 X 1 Cotter F05012 1 1 9 BOLT 3 8 16 X 1 1 4 HEX HEAD F05007 2 2 4 10 WASHER 3 8 FLAT F05011 3 4 11 NUT 3 8 16 HEX NYLON LOCK F0501...

Page 34: ...REF DESCRIPTION INDICATES PARTS AVAILABLE IN ASSEMBLIES ONLY PART QTY OUTRIGGER ASSEMBLY LT40 REAR A12083 1 1 Guide Short Rear Outrigger Guide W12082 1 2 Leg Outrigger W07537 1 3 Cap Outrigger Leg P09...

Page 35: ...1 1 Washers removed to improve outrigger locking pin operation LT40HD Rev H6 01 and LT40HD Super Rev H6 01 Washers may be removed on previous revisions with 3 4 diameter locking pins to improve operat...

Page 36: ...Super Rev G1 00 G9 00 REF DESCRIPTION INDICATES PARTS AVAILABLE IN ASSEMBLIES ONLY PART QTY OUTRIGGER ASSEMBLY LT40 REAR A12083 1 1 1 Guide Short Rear Outrigger Guide W12082 1 2 Leg Outrigger W07537...

Page 37: ...Roll F05012 47 1 8 Pin 1 8 X 1 Cotter F05012 1 1 9 SCREW 3 8 16 X 1 1 4 HEX HEX CAP F05007 2 2 4 10 NUT 3 8 16 HEX NYLON LOCK F05010 10 4 1 Outrigger upgraded with 3 4 retaining pin hardware 9 98 See...

Page 38: ...r Assembly Short Rear LT30HD Rev G9 00 LT40HD Rev G9 00 LT30HD Super Rev H1 00 LT40HD Super Rev H1 00 LT50HD Rev A1 00 LT70HD Rev A1 00 REF DESCRIPTION Indicates Parts Available In Assemblies Only PAR...

Page 39: ...X HEX CAP F05007 2 3 4 10 WASHER 3 8 FLAT F05011 3 4 11 NUT 3 8 16 HEX NYLON LOCK F05010 10 4 12 HANDLE OUTRIGGER LIFT S04827 1 1 Washers removed to improve outrigger locking pin operation LT30HD 40HD...

Page 40: ...v G1 00 G8 00 LT40HD Rev G1 00 G8 00 LT30HD Super Rev G1 00 G9 00 LT40HD Super Rev G1 00 G9 00 REF DESCRIPTION INDICATES PARTS AVAILABLE IN ASSEMBLIES ONLY PART QTY OUTRIGGER ASSEMBLY SHORT REAR A0947...

Page 41: ...7 Pin 5 16 X 2 1 2 Roll F05012 47 1 8 Pin 1 8 X 1 Cotter F05012 1 1 9 SCREW 3 8 16 X 1 1 4 HEX HEX CAP F05007 2 2 4 10 WASHER 3 8 FLAT F05011 3 4 11 NUT 3 8 16 HEX NYLON LOCK F05010 10 4 12 HANDLE OUT...

Page 42: ...AILER LIGHT FEMALE P04983 1 3 LIGHT ASSEMBLY TRAILER TAIL LED 006391 2 4 GROMMET 6 1 2 LIGHT MOUNTING 006688 2 5 GUARD IDLE SIDE TAIL LIGHT 006600 1 6 PLATE BED TUBE END W LIGHT MOUNT 057822 1 7 WASHE...

Page 43: ...P12922 1 12 Bulb Rectangle Running Light Replacement P12923 1 LIGHT ROUND RED RUNNING P12913 1 LIGHT ROUND AMBER RUNNING NOT SHOWN P12914 1 13 Light Round Red Running Replacement P12917 1 Light Round...

Page 44: ...rote Tail Light 90012 P12509 1 5 Bulb 1157 Trailer Light P04481 1 6 Clip Grote Tail Light Retainer P12510 1 7 Gasket Grote Tail Light Lens P12511 1 8 LIGHT LICENSE PLATE P09928 1 LIGHT RECTANGLE RED R...

Page 45: ...s List SBS97doc091818 3 35 3 Pigtail Round Running Light Replacement P12920 1 Grommet Round Running Light Replacement P12919 1 1 Running light bulb P12923 no longer offered Bulb is readily available a...

Page 46: ...pressure 2 1 trailer axle wheel bearings 2 1 O operation 1 1 P parts axle 3 3 3 5 hitch 3 1 lights 3 32 3 34 outriggers 3 7 front 3 14 3 16 long 3 8 3 10 3 12 long Super 30 3 18 rear 3 24 3 26 short f...

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