Wittenstein Alpha V-Drive Economy Operating Manual Download | Manualshive

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2022-D005924

Revision: 11

V-Drive

+

/V-Drive economy

VDT

+

, VDS

+

, VDH

+

, VDSe, VDHe

Operating Manual

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Summary of Contents for V-Drive Economy

Page 1: ...2022 D005924 Revision 11 V Drive V Drive economy VDT VDS VDH VDSe VDHe Operating Manual...

Page 2: ...7 4151 France WITTENSTEIN sarl info wittenstein fr 33 134 17 90 95 Great Britain WITTENSTEIN Ltd sales uk wittenstein co uk 44 1782 286 427 Italia WITTENSTEIN S P A info wittenstein it 39 02 241357 1...

Page 3: ...elivery Status 9 5 2 Transport 9 5 2 1 Transport using hoisting equipment 9 5 3 Storage 9 6 Mounting Putting into Operation 10 6 1 Preparation 10 6 2 Mounting the Motor 10 6 2 1 General Information 10...

Page 4: ...d understood this operating manual Please pass the safety instructions on to other persons as well 2 3 Which signs and symbols are referred to in this manual An action instruction which requires you t...

Page 5: ...o yourself and others Attention This symbol warns you of the risk of damage to the gear reducer Environment This symbol warns of environmental pollution risk In addition to the safety specifications m...

Page 6: ...t yourself against contacting hot oil Attention Mixing different lubricants can impair the lubricant properties This can destroy the gearbox Only re fill with the lubricant type that is in the gearbox...

Page 7: ...upported clamping hub and not the adapter plate The motor can thus be mounted without radial distortion High flexibility is assured by being able to adapt the reducer to various motors through the fun...

Page 8: ...exact specification of the weights 4 3 Quantity of lubricant and types Please observe the instructions in the General Safety Instructions in section 3 3 1 All gearboxes are filled by the manufacturer...

Page 9: ...40 050 063 080 100 VDSe VDT VDS VDSe VDT VDS VDSe VDT VDS VDT VDS AC BC 270 600 500 900 800 2300 4500 AD BD 120 300 300 500 500 1200 2700 AE BE 270 500 500 900 800 2000 4200 AE BE 270 500 500 900 800...

Page 10: ...an be found on the identification plate A Ordering Key B Ratio C Article Code D Serial number E Lubricant F Mounting position G Lubricant quantity for the designated mounting position 4 7 Ordering Key...

Page 11: ...ferent oil level the actual mass can deviate by up to 10 Weight kg Size 040 050 063 080 100 Version VDT 8 8 14 5 31 62 VDS 8 5 15 32 61 VDSe 4 1 7 7 12 5 VDH 4 7 4 12 26 50 VDHe 4 7 4 12 Table 5 1 5 2...

Page 12: ...box size Bolt size Thread depth mm Property class Tightening torque Nm 040 M 6 11 0 8 8 9 050 M 8 13 5 8 8 24 063 M 10 17 0 8 8 48 080 M 12 19 5 8 8 83 100 M 12 19 5 8 8 83 Table 6 1 6 2 Mounting the...

Page 13: ...ned coincident to the mounting holes in the adapter plate Attention Excessively high axial forces can damage the motor and gearbox Ensure that the axial forces that occur are not higher than the value...

Page 14: ...it for lines or hoses but does not aid in securing the load Attention Distortions during mounting operations can damage the gearbox Mount gearwheels and toothed belt pulleys onto the output flange wit...

Page 15: ...t the hollow shaft is aligned with the load shaft Fig 6 4 The axial securing of the hollow shaft gearbox to the load shaft A can be made with an end washer B and a retaining ring C If the end washer i...

Page 16: ...ews of the shrink disk Push the hollow output shaft onto the load shaft by hand Attention Incorrectly aligned shafts can lead to damage Ensure that the hollow output shaft is aligned with the load sha...

Page 17: ...y see Chapter 9 2 2 6 3 5 Mounting the gearbox onto your machine Please observe the instructions in the General Safety Instructions in section 3 3 1 Check the lubricant quantity The gearboxes are comp...

Page 18: ...backlash optional For special applications there is the option of changing the torsional flank backlash The procedure for setting the torsional flank backlash can be found in the appendix section 11...

Page 19: ...dule Maintenance work See section Maintenance periods At start up After 500 operating hours or 3 months Every 3 months Yearly Visual inspection 8 3 1 X X X Checking the tightening torques 8 3 2 X X X...

Page 20: ...large screw small screws 040 G 050 G G 063 G G 080 G G 100 G 1 G Table 8 2 Lubricant exchange for gearbox model V Drive V Drive economy 040 Heat up the gearbox to operating temperature Fig 8 1 Drain t...

Page 21: ...small plugs see also table 8 2 There is now only residual oil and dirt in the gearbox We recommend that these be flushed out Screw in the bottom plug fill with oil and screw in the top plug Let the m...

Page 22: ...he gearbox can be damaged if the oil level is too low Do not allow too much oil to drain off Increased noise during operation Damaged bearings Please consult our Customer Service Department Damaged ge...

Page 23: ...nner ring remove a few of the clamping screws and screw into the adjacent extraction threads Remove the gearbox from its position with care so as to safeguard the gearbox and adjacent parts against da...

Page 24: ...ow itself to be removed easily Separate the motor and the gearbox The adapter plate and the spacer sleeve are part of the gear unit Should you wish to return the gear unit please include these parts 1...

Page 25: ...rsional flank backlash The process of wear as well as extended operating times can cause the backlash to increase Readjustment Due to decreasing of the centre distance from worm gear shaft and worm wh...

Page 26: ...ective V Drive V Drive economy All 05 05 05 2010 Technical data updated 4 3 6 3 4 06 02 08 2010 Technical data updated change of telephone number Service department 1 1 6 2 3 07 16 09 2011 Gearhead si...

Page 27: ...XXXXXXXX 2022 D005924Revision 11 WITTENSTEIN alpha GmbH Walter Wittenstein Stra e 1 97999 Igersheim Germany Tel 49 7931 493 0 info wittenstein de WITTENSTEIN one with the future www wittenstein alpha...

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