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Installation, Operation & Maintenance Manual

Musketeer Hatch

with counterweight

Version: 1.0

Date: January 2021

Summary of Contents for Musketeer Hatch

Page 1: ...Installation Operation Maintenance Manual Musketeer Hatch with counterweight Version 1 0 Date January 2021...

Page 2: ...Contact information WINEL BV Dr A F Philipsweg 55 9403 AD Assen P O box 70 9400 AB Assen The Netherlands Tel 31 0 592 366060 Fax 31 0 592 340833 E mail info winel nl www winel nl 2...

Page 3: ...4 1 2 Insurance 10 4 1 3 Acceptance 10 4 2 Recommendations for handling and unpacking 10 4 3 Storage 11 4 3 1 Warehouse storage 11 4 3 2 On board storage 11 4 4 Welding 11 4 4 1 General welding recomm...

Page 4: ...Contents 4...

Page 5: ...ng photocopying and recording for any purpose without the express written authorisation by WINEL BV WINEL BV continuously improves its products therefore the designs and specifications in this manual...

Page 6: ...he welding current can cause damage to the electrics and electronics of the product If the system is not functioning properly do not try to force the system Never overrule or ignore safety features Pe...

Page 7: ...original spare parts is beyond the responsibility of WINEL BV WINEL BV only accepts warranty claims if the maintenance instructions are carefully followed and if original WINEL BV spare parts have be...

Page 8: ...actory tested and adjusted as far as possible On site installation is therefore limited to welding of the frame into ship construction and adjustment of cleats hinges 3 2 Overview of the product E F G...

Page 9: ...handle or hand wheel on the hatch from both sides The handle or hand wheel operates the latching device When the hatch is closed and latched correctly the compression of the gasket makes the hatch wea...

Page 10: ...b If there is damage or if parts are missing immediately report this to the sales department of WINEL BV 4 2 Recommendations for handling and unpacking General Use a fork lift or a hoist to transport...

Page 11: ...by work in the vicinity of the parts Re pack or cover the hatch assembly and the other parts in order to prevent damage by grinding or welding nearby 4 4 Welding 4 4 1 General welding recommendations...

Page 12: ...ure that the heat dissipation into the hatch is as little as possible Refer also to the instruction on the hatch Weld also the backside of the frame by interrupted welding Refer to the illustration st...

Page 13: ...1 5 3 4 6 2 9 12 10 13 15 7 14 16 8 11 a4 a4 Clear opening Note Do a check on the weld sizes in relation to the thickness of the plates Installation 22 001 15 01 2021 13...

Page 14: ...away form the turning circle of the hatch and the counterweight The hatch can partly open close itself Procedure 1 If applicable use the key 2 Set the handle or key in the open O position 3 Open the h...

Page 15: ...ch push pull it downwards Make sure that nothing gets trapped between the hatch and the frame 2 Set the handle or key in the closed C position If applicable use the key 3 Make sure that the hatch latc...

Page 16: ...uency of use Examine the parts that follow If any bearing bush is worn replace it Hinges Handle Cleats Wedges Examine the rubber gasket If you see cracks or other visual damage replace the rubber gask...

Page 17: ...ssion of the rubber gasket b Counterclockwise to decrease the compression of the rubber gasket 2 Repeat the previous step until the compression of the rubber gasket is correct for all cleats 6 2 3 Adj...

Page 18: ...these parts a New bearing bush b Cleat c Ring d Hexagon nut 6 Install the pillar bold E 7 If applicable install the insulation and the cover plate 8 Adjust the cleats Refer to section Adjust the cleat...

Page 19: ...ese parts a Handle B b Socket bolt C c Pillar bolt A 8 If applicable install the insulation and the cover plate 9 Close the hatch 6 2 6 Replace the hinge bushes Warning RISK OF INJURY HEAVY OBJECT Use...

Page 20: ...on page 17 6 2 7 Remove the hatch Warning RISK OF INJURY HEAVY OBJECT Use correct and certified lifting materials Do this task with two persons Procedure 1 If applicable release the open holder 2 Clos...

Page 21: ...the hatch in the correct position 2 Install the hinge axle B and the retainer ring A 3 If applicable attach the open holder 4 Adjust the hinge Refer to section Adjust the hinges on page 17 A B Mainten...

Page 22: ...hinges Damage on frame hatch rubber gasket musketeer system frame is bent Complete system hatch rubber gasket and frame Repair and or replace damaged pieces and or parts Then ad just cleating system a...

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