Windsor FILTRONIC F22 Owner'S Manual Download

Page: 1 / 20

(OBS) Page

CONTENTS:

4
5

12
13

14
15

17
18
19

Safety Instructions
Battery Information

Control Panel

Drive Controls Operation

Maintenance
Hood Assembly

Shroud Assembly
Service Adjustments

Linkage

Deck

Lift

Mechanism

Chassis

Drive Assembly
Drive Control Assembly
Electrical Controls

Wiring Diagram
Wiring Diagram

Trouble Shooting
Warranty

MODELS: F22,

981

Rev.

Summary of Contents for FILTRONIC F22

Page 1: ...n Control Panel Layout Drive ControlsI Operation Maintenance Hood Assembly Shroud Assembly Service I Adjustments Lvi Linkage Deck L i f t Mechanism Chassis Drive Assembly Drive Control Assembly Electrical Controls WiringDiagram F22 WiringDiagram F22T Trouble Shooting Warranty MODELS F22 F22T 98177 Rev 716194 FILTRON C ...

Page 2: ...The batteriesgenerate gasses which can ignite Always charge in a well ventilated area Keep sparks and flames away from the batteries Do not smoke aroundthe batteries Avoid skin contact with the acid contained in the batteries Always wear eye protectionand protectiveclothing when working on or near batteries Never allow metalobjects to lay across battery tops All maintenance and repairs must be don...

Page 3: ...mpletelydrainbeforecharglng Avoid chargingthe batteries beforethe amber light comes on The machinewill runfor hours onfully charged well maintainedbatteries DO NOTSMOKE HAVEOPEN FLAMES OR SPARKSNEARBATTERIESAT ANY TIME WARNING WEAR EYEPROTECTIONAND PROTECTIVE CLOTHINGWHEN WORKING WITH BATTERIES CHARGEBAlTERlESINA WELL VENTILATED AREA WITH DECK DOWNAND COVER OPEN 1 Use a 36 volt 20 amp maximumoutpu...

Page 4: ...indicator light Operator should return machineto charger 8 Battery charge level green indicator lights Each light represents 1 4 charge lights go out as the batteries drain 9 Danger no pad red flashing light Ifsomeonetriesto operatethe machine without the pad in place the deck will automaticallyraiseandthe machinewill turn off Turn mainswitchoff and install pad Machinecan be turned back on once pa...

Page 5: ... Pad Driver in several directions i 5 Check wheels and other pivot points for proper lubrication Operating the machine 1 If using a machinewhich was already set up check to make sure the pad is properly installed Adjust the operating control handle to a comfortable position using the handle lock lever 2 3 FILTRONI Turn on the main power switch 5 All the machines except for the F22T are controlledb...

Page 6: ...1 65 Weeklv Maintenaace 1 Use a hvdrometerto check the conditioi of each battery cell Check battery cable clamps Ensure clamps are tight on battery terminals Clean tops of batterieswith a wet cloth and a solution of water and bakingsoda Wipe battery tops dry after cleaning Check pad lockfor loosenessor damage Check filter and filter seals Air flow should be unobstructedthrough filter Ensurethat th...

Page 7: ...ad Lock reaker 3 Amp 471Z W l r c u i t 70 Am0 14917 4 PolvurethaneSwivel 18427 rx15 23izfi 23122 ntrol 34212 FlLTqpNlCFilter 35117 Flter CartridaeDust Co I Filter 35131 Holder Centerlock 411a Circuit Board ControI 27035 Pad Driver 66182 67166 Switch Main Rotary 72051 125VDCSP NC roller 72053 72088 72 7 8 CableA s 27 23126 le Asm 4Ga blk x 37 125VDCSPST N O F I L T R O N NOTES Rev 1 7 8 94 7 ...

Page 8: ...L22AF OBS HOOD ASSEMBLY F22 F22T Page 8 of 20 12 c 11 PARTS LIST 8 N FILTRONIC ...

Page 9: ...L22AF OBS Page 9 of 20 2 4 Seepage 12 insideof the shroudassembly i i i i i SHROUD 1 ASSEMBLY 1 21 Hem17 NOTE Item 17shouldextend 3 8 belowitem 12 N FILTRONIC Rev 1 7 8 94 9 ...

Page 10: ...etract or close the actuatorbarrel Maintain the connection untilt h elimit switchshutsthe power off 2 Disconnect both wires f r o mthe power supply Set A barrelto framegap at between 1 2and 9 16 of aninch 1 25 to 1 4 cm rotating by hand 10 Rw 1 7 m Upper Adjustment 1 Hold Barrel With Hand power supply white wire to the positive post and the black wire to the negative post This will extend or open ...

Page 11: ...rew 114 20 x 112HHMS 9 14704 Bracket Deck Linkage Left 10 87013 Washer 114 IDx 518 OD Flat 11 66201 PivotAsm F22T 12 14x8 Bushina Flame 112x 314 OD 13 14593 Bushina Deck Linkaae 14 51147 Linkatre Deck Lift 15 51151 Linkaae Deck GuideAdi lR 16 14705 Bracket Deck Linkaae Mid 17 14706 Bracket Scrub Deck Linkaae R 18 57105 Nut 1 4 20 HexwlStarwasher 19 57163 Nut 4 40 Hexwl Star washer 20 73456 Spacer ...

Page 12: ...L22AF OBS DECK LIFT MECHANISM 19 6 69 20 l I Permanent Red Thread Loeking a d h i v e 2 For the Assemblies see pg 9 Page 12 of 20 12 Rev 1 718 94 TM FILTRONIC ...

Page 13: ...L22AF OBS F22T SeePage 15 Page 13o f20 CHASSIS seapage 14of thls gulde ARTS LIST FILTRONI Rev 1 716194 13 ...

Page 14: ...S DRIVE ASSEMBLY PARTS LIST Page 14 of 20 Plate Motor Spacer Screw 1 4 20 x 314 HHCS Washer 1 4 Lock Ext Star SS Washer 1 4 ID x 7 8 OD SS 1 Plate D Pro el Motor I 70015 87025 87013 14 Rev 1 7l6tW lM FILTRONIC ...

Page 15: ...1 2 Turnthe speed potentiometer U fully clockwise Max speed Loosenthe setscrew el andadjustthe direction potentiometer T to center of travel Turnthe mainpowerswitchon if the machine moves adjust the directionpotentiometer untilmovementstops Tightenthe set screw 21 3 4 5 TM 15 FILTRONIC Rev 1 7 6 04 ...

Page 16: ...0 ELECTRICAL CONTROLS NOTE ThisContrdler needst obe seperated horntheframe NOTE When wlrlng keep wlnrclearof shunt 17 NOTE Apply bluelo ite to internalthreadsof item 62on bolhend _ __ 5 2 4 ARTSLISF 6 Rw 2 7 1 12 94 FILTRONI ...

Page 17: ...5 n AD MOTOR CIRCUIT BREAKER 8868 ED __ 88670 BATTERIES GROUND POST BLK 23127 CI 4 BLK 88678 1 4CTUATOR BREAKER INDICATOR BRUSH WEAR n BLK 88963 DEAD MAN SWITCH ELK 88598 88594 ASM MOLEX I BLK FAsM I 88958 88668 ELK 88957 ACTUATOR I MICRO SWITCH I BLK 88677 ELK 88859 88669 I h h R n 0 m cn W ...

Page 18: ...L22AF OBS Page 18 of 20 I FILTRONIC Rev 1 7 6rs4 ...

Page 19: ...ndleend of connectorE Adjust or replaceswitch as needed See page 13 15for exploded view of switchcover F22 anddrive controlassemblies F22T With main power on padinoperatingpositionand drive handle squeezed Test voltage a tpoints Fto Q and Fto Bshouldbe from34 to 38 VDC Whenthe relayIsworkingitshouldmake a clickingnoiseasthedrivehandleissqueezed Replacerelay if the t e s tvoltagesmeasureproperlyand...

Page 20: ...are squeezedthe microswitchis engaged There shouldbe a slight clickingsoundwhen the switchisengaged Adjust or replaceas necessary With the drivemotor disconnectedat Q or X testthe outputvoltage to the drive motor THe outputvoltage at Q or X shouldvary from 0to 24 volts asthe potentiometerU on the controls is adjustedandthe control leversaresqueezed Resistanceof the potentiometencanbetested atthe g...

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Windsor FILTRONIC F22, Owner'S Manual

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