Wilton -SX Owner'S Manual Download

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Owner's Manual

Cold Saw

Models: FK350-2, FK350-2SX, FK350-4, FK350-4SX

FK350 FK350-SX

WMH TOOL GROUP

2420 Vantage Drive
Elgin, Illinois 60124

Part No. M-FK350-2

Ph.: 800-274-6848

Revision B 02/07

www.wmhtoolgroup.com

This Manual is Bookmarked

Summary of Contents for -SX

Page 1: ...50 2SX FK350 4 FK350 4SX FK350 FK350 SX WMH TOOL GROUP 2420 Vantage Drive Elgin Illinois 60124 Part No M FK350 2 Ph 800 274 6848 Revision B 02 07 www wmhtoolgroup com Copyright WMH Tool Group This Manual is Bookmarked This Manual is Bookmarked ...

Page 2: ... an explanation of the complaint must accompany the merchandise If our inspection discloses a defect we will repair or replace the product or refund the purchase price at our option We will return the repaired product or replacement at our expense unless it is determined by us that there is no defect or that the defect resulted from causes not within the scope of our warranty in which case we will...

Page 3: ... 11 Miter Adjustment 12 Trip Adjustment FX350 SX 12 Depth Stop FK350 12 Maintenance 13 Maintenance Requirements 13 Periodic Maintenance 13 Coolant 13 Changing the Saw Blade 13 Air Prep Unit FK350 SX only 13 Lubrication 14 Coolant System 14 Blade Selection 15 Troubleshooting 18 Parts 19 Ordering Replacement Parts 19 Head Assembly FK350 FK350 SX 20 Power Feed Assembly FK350 SX 22 Stock Stop Assembly...

Page 4: ...treated lumber 10 Your risk of exposure varies depending on how often you do this type of work To reduce your exposure to these chemicals work in a well ventilated area and work with approved safety equipment such as face or dust masks that are specifically designed to filter out microscopic particles 11 Do not operate this machine while tired or under the influence of drugs alcohol or any medicat...

Page 5: ...es sharp and clean for the best and safest performance Follow instructions for lubricating and changing accessories 28 Turn off the machine before cleaning Use a brush or compressed air to remove chips or debris do not use your hands 29 Do not stand on the machine Serious injury could occur if the machine tips over 30 Never leave the machine running unattended Turn the power off and do not leave t...

Page 6: ...miter cuts up to 45º to the right or left Specifications Model FK350 2 FK350 4 FK350 2SX FK350 4SX Disc Blade Disc diameter 14 350mm 14 350mm 14 350mm 14 350mm Hole diameter 1 3 32mm 1 3 32mm 1 3 32mm 1 3 32mm Blade thickness 0 1 2 5mm 0 1 2 5mm 0 1 2 5mm 0 1 2 5mm Cutting Speed Blade Speed RPM 44 88 44 88 44 88 44 88 Motor Motor 2HP 3HP 2HP 3HP 2HP 3HP 2HP 3HP Voltage 220VAC 440VAC 220VAC 440VAC ...

Page 7: ...7 FK350 Features FK350 Cold Saw FK350 SX Cold Saw ...

Page 8: ...speed control an integral coolant system and two modes of operation manual mode and semi automatic mode In semi auto the complete cut cycle is initiated via push button The semi auto cut cycle closes the vise clamping the material powers the head down completing the cut then raises the head and opens the vise In manual mode head up down and vise open close is initiated by switches Trigger Handle T...

Page 9: ...connections must be done by a qualified electrician All adjustments or repairs must be done with the machine disconnected from the power source unplugged Failure to comply may result in serious injury FK350 2 and FK350 2SX are rated at 220V FK350 4 and FK350 4SX are rated at 440V These machines not supplied with a plug Use a plug and outlet rated at least 20amps The circuit for the machine should ...

Page 10: ...operate the Power switch must be set to on a Hi or Low speed selection made and the trigger handle depressed Figure 5 Control Panel FK350 SX Emergency Emergency Stop This turns off the controls and the machine When used it requires that Control On button be pushed Vise Open Close Manual mode Mode selection Select Semi auto or Manual mode Start In manual mode this starts the saw blade In Semi auto ...

Page 11: ...t the head is below the upper limit position When the cut is complete 6 Raise the head 7 Remove the work piece from the vise using the vise hand wheels FK350 SX To operate machine 1 Clear the Emergency Stop 2 Press Control On 3 Select the desired blade speed 4 Select Manual or Semi auto Manual Mode Position material and tighten the vise Position the head switch to Head Down until cut is complete P...

Page 12: ...the machine on and run in manual mode 2 Move the head up to the desired height of retract position 3 Loosen the lock knob A and slide the trip B down until it makes contact with the trip plate C 4 The trip plate fixes the position mechanically while the limit switch D signals the control system 5 Tighten the lock knob 6 Move the head down to the desired depth of cut position 7 Loosen the lock knob...

Page 13: ...ich will drain into the tank through the chip strainer Remove excess chips periodically from the tank Use the coolant level gauge to check the coolant level Changing the Saw Blade The cold saw must not be connected to the power source when changing saw blades Failure to comply may result in serious injury To change the saw blade 1 Switch off the machine 2 Release the lower disc guard 3 Move the lo...

Page 14: ...id FK350 SX should be changed annually Recommended Lubricants Gearbox Use Texaco Meropa 460 or equivalent Grease fittings Texaco Starplex 2 or equivalent Hydraulic fluid FK350 SX Texaco Rando HDZ22 or Spindura 22 Vice and Leadscrew Regal R O 68 Coolant System This coolant system can operate with either a soluble oil base coolant or water soluble synthetic coolant Coolant should be changed regularl...

Page 15: ...t capacity and press against the walls of the workpieces resulting in poor cutting same situation with soft materials greater shearing stress and hence breakage of the blade Table 1 A larger pitch should be chosen when as a result of the shape of the piece to be cut the cross section at any given point exceeds the average cross section given above Cutting and Feeding Speed The cutting speed in m m...

Page 16: ...ext tooth tooth pitch T Teeth Shape C TYPE SHARPENING HZ Coarse toothing with roughing tooth raked on both sides and non raked finishing tooth The roughing tooth is about 0 3 mm higher Coarse toothing with roughing tooth and finishing tooth Used in saws with pitch greater than or equal to 5 mm for cutting ferrous and non ferrous materials with solid or solid profiled sections Figure 14 BW TYPE SHA...

Page 17: ...utting hollow profiles This is because as a result of the high cutting speeds 3400 rpm even with non ferrous materials the tool strikes against the wall of the profile to be cut several times thus requiring a cutting edge with a larger resistant section Figure 19 Circular saws can also be characterized by other parameters such as the whine reduction feature which cuts down noise at high speeds or ...

Page 18: ...k and remove before starting work again Teeth breaking Work piece not clamped firmly in place Any movement of the work piece during cutting can cause broken teeth check the vise jaws and clamping pressure Feed speed too slow The blade runs over the material without removing it increase feed speed Cutting pressure too high Reduce cutting pressure Blade speed too high The teeth slide over the materi...

Page 19: ...to protect the motor check the amperage setting reset and check the motor Change if necessary Spindle motor will not turn Motor Check that it has not burnt out that it turns freely and that there is no moisture in the connection terminal board box The winding can be rewound or replaced Cutting Vise Valve Make sure the valve is operating correctly replace if necessary Compressed air supply hose Che...

Page 20: ...er Nut 1 27 FK350 227 Tooth Washer 1 28 FK350 228 Tooth Washer 1 29 FK350 229 Retainer Nut 1 30 FK350 230 Flat Key 8x7x42mm 1 31 FK350 231 Flat Key 8x7x27mm 1 32 FK350 232 O Ring 1 33 FK350 233 O Ring P8 1 34 FK350 234 Pin 5mm Dia x 28 2 35 TS 1540071 Hex Nut M10 2 36 FK350 236 Needle Roller Bearing BK3026 1 37 BB 51206 Thrust Bearing 51206 1 38 BB 6206 Deep Groove Ball Bearing 6206 1 39 FK350 239...

Page 21: ...21 Head Assembly FK350 FK350 SX ...

Page 22: ...Knuckle Pin 1 9 CK350SX 709 Thread Extension 2 11 FK350SX 711 Cylinder 1 12 FK350SX 712 Converter 1 13 FK350SX 713 Limit Switch 2 14 FK350SX 714 Elbow Push Fitting PT 3 8 3 15 FK350SX 715 Compression Fitting 1 16 TS 1504061 Socket Head Cap Screw M8x30 4 17 TS 1551061 Lock Washer M8 4 18 TS 1491041 Hex Cap Screw M10x30 4 19 TS 2361101 Lock Washer M10 4 20 TS 1506111 Socket Head Cap Screw M12x70 4 2...

Page 23: ...23 Power Feed Assembly FK350 SX ...

Page 24: ...24 Stock Stop Assembly Index No Part No Description Size Qty 1 FK350 501 Block 1 2 FK350 502 Shaft 1 3 FK350 503 Stop Rod 1 4 FK350 504 Scale Inch 1 6 FK350 506 Handle M8x30 2 7 FK350 505 Rivet 2 ...

Page 25: ...gnetic Switch 1 5 FK350 605 Overload Relay 1 6 FK350 606 Lighted Selector Switch 1 7 TS 1502051 Socket Head Cap Screw M5x20 4 8 TS 1551031 Lock Washer M5 4 9 FK350 609 Cable Lock 3 10 FK350 610 Rear Cover 1 11 TS 1503021 Socket Head Cap Screw M6x10 4 12 FK350 612 Tapered Plug PT1 4 1 13 FK350 613 Coolant Gauge 1 14 TS 1502051 Socket Head Cap Screw M5x20 2 ...

Page 26: ...X 623 Flexible Connector 2 24 FK350SX 624 Transformer 1 25 FK350SX 625 Circuit Breaker 1 26 FK350SX 626 Fuse 5A 30mm 2 27 FK350SX 627 Fuse Holder 1 28 FK350SX 628 Relay 5 29 FK350SX 629 Relay Socket 5 30 FK350SX 630 Relay 1 31 FK350SX 631 Relay Socket 1 32 FK350SX 632 Timer Relay 2 33 FK350SX 633 Terminal Block 30 34 FK350SX 634 Air Unit 1 35 FK350SX 635 Elbow Push Fitting PT3 8 4 36 FK350SX 636 E...

Page 27: ...27 Stand Assembly FK350 SX ...

Page 28: ...t B 1 11 FK350 111 Return Spring 1 12 FK350 112 Chip Screen 1 13 TS 1505031 Socket Head Cap Screw M10x25 2 14 TS 1551071 Lock Washer M10 2 15 TS 1504041 Socket Head Cap Screw M8x20 2 16 TS 1504101 Socket Head Cap Screw M8x50 2 17 TS 1491041 Hex Cap Screw M10x30 2 18 TS 2361101 Lock Washer M10 2 19 TS 1504021 Socket Head Cap Screw M8x12 2 20 TS 1490041 Hex Cap Screw M8x25 1 21 TS 223A911 Socket Hea...

Page 29: ...29 Base Assembly FK350 ...

Page 30: ...ng 1 7 FK350 107 Scale 1 8 FK350 108 Pivot Shaft 1 11 FK350 112 Chip Screen 1 15 TS 1504101 Socket Head Cap Screw M8x50 2 20 TS 1490041 Hex Cap Screw M8x25 1 22 TS 223A911 Socket Head Cap Screw M12x100 2 23 TS 1504021 Socket Head Cap Screw M8x12 2 24 TS 1491041 Hex Cap Screw M10x30 2 25 TS 2361101 Lock Washer M10 2 27 FK350 122 Pipe 1 28 FK350 123 Pin 10mm Dia x 22 3 29 FK350 124 Grease Fitting PT...

Page 31: ...31 Base Assembly FK350 SX ...

Page 32: ...k 1 12 FK350 312 Cap 1 13 FK350 313 Setting Screw 1 14 FK350 314 Hex Nut M20x1 5P 1 15 FK350 315 Cover 1 16 FK350 316 Tension Handle 1 17 FK350 317 Tension Nut 1 18 FK350 318 Pressure Plate 1 19 FK350 319 Scale Centering 1 20 FK350 320 Pin 10mm Dia x 30 2 21 FK350 321 Retainer 2 22 TS 1505051 Socket Head Cap Screw M10x35 4 23 TS 1540071 Hex Nut M10 4 25 TS 1502031 Socket Head Cap Screw M5x12 2 26 ...

Page 33: ...33 Manual Vise Assembly FK350 ...

Page 34: ...tering 1 20 FK350SX 320 Front Vise Jaw 1 21 FK350SX 321 Cylinder Cover 1 22 FK350SX 322 Piston 1 23 FK350SX 323 Vise Cylinder 1 24 FK350 320 Pin 10mm Dia x 30 2 25 FK350 321 Retainer 2 26 TS 1505051 Socket Head Cap Screw M10x35 4 27 TS 1540071 Hex Nut M10 4 28 TS 209605 Roll Pin M8x40 1 29 TS 1502031 Socket Head Cap Screw M5x12 2 30 TS 1550031 Flat Washer M5 2 31 TS 1490091 Hex Cap Screw M8x50 3 3...

Page 35: ...35 Power Vise Assembly FK350 SX File 27 ...

Page 36: ...10 FK350 410 Link Ring 1 11 FK350 411 Link Pin 1 12 FK350 412 Link Bracket 1 13 FK350 413 Link D 1 14 FK350 414 Link D Ring 1 15 TS 1504031 Socket Head Cap Screw M8x16 3 16 TS 1550061 Flat Washer M8 3 17 TS 1504061 Socket Head Cap Screw M8x30 2 18 TS 1551061 Lock Washer M8 2 19 TS 1521021 Set Screw M4x6 1 20 FK350 420 Snap Ring S48 1 21 FK350 421 Snap Ring S10 2 22 FK350 422 Bushing 1 23 FK350 423...

Page 37: ...37 Guard Assembly FK350 FK350 2SX ...

Page 38: ...K350 706 Base A 1 7 FK350 707 Base B 1 8 TS 1491041 Hex Cap Screw M10x30 8 9 TS 1491061 Hex Cap Screw M10x40 2 10 TS 1491121 Hex Cap Screw M10x70 2 11 TS 2361101 Lock Washer M10 12 12 TS 1540071 Hex Nut M10 16 13 FK350 713 Roller 6 14 FK350 714 Roller Bracket 12 15 TS 1502021 Socket Head Cap Screw M5x10 12 16 FK350 716 Cover A 2 17 FK350 717 Cover B 5 18 TS 1533032 Pan Head Screw M5x10 7 ...

Page 39: ...0 806 Connecting Plate EA 7 TS 1502071 Socket Head Cap Screw M5x30 EA 8 FK350 808 Lock Block A EA 9 FK350 809 Lock Block B EA 10 FK350 818 Spring EA 11 FK350 811 Stopper EA 12 TS 1503051 Socket Head Cap Screw M6x20 EA 13 FK350 813 Stopper Pad EA 14 TS 1502041 Socket Head Cap Screw M5x16 EA 15 FK350 815 Scale Indicator EA 16 FK350 816 Rivet EA 17 FK350 817 Inch Scale EA 18 FK350 810 Handle EA ...

Page 40: ...40 Pneumatic Drawing FK350 SX Wiring Diagram FK350 ...

Page 41: ...41 Wiring Diagram FK350 SX ...

Page 42: ...42 NOTES ...

Page 43: ...43 NOTES ...

Page 44: ...44 WMH Tool Group 2420 Vantage Drive Elgin Illinois 60124 Phone 800 274 6848 www wmhtoolgroup com ...

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