Willoughby WAF-5406-PSL-FT Series Installation & Operation Manual Download

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Installation &

Operation Manual

Rev. 1/2019

Willoughby Industries, Inc.

5105 West 78th Street

Indianapolis, IN 46268

Toll Free:

(800) 428-4065

Local:

(317) 875-0830

Fax:

(317) 875-0837

www.willoughby-ind.com

MADE IN THE

U.S.A.

Table of Contents

Pre-Installation Information ��2

Physical / Rough-in Dimensions ��3

Required Installation Supplies ��5

Parts List ��6

Exploded-view Drawing ��7

Hardware Identification

��8

Installation Instructions ��

Step 1: Pedestal Mounting ��9

Step 2: Valving and Basin Assembly��10

Step 3: Drain Assembly �� 11

Step 4: Connections for Pneumatic Foot Control

Actuators ��12

Step 5: Final Assembly ��13

JACO Fitting Instruction ��14

Adjustable Mixing Valve Installation ��15

Self-closing Pneumatic Valve ��

Operation Details ��16

Operation and Maintenance ��17

Liquid Soap Specification and Maintenance

��18

Care and Maintenance ��19

Troubleshooting ��

Self-closing Pneumatic Valves ��20

Drawings ��

General Dimensions and Rough-in Detail ��21

Self-closing Pneumatic Valve Details ��22

Miscellaneous Details ��25

Warranty ��28

WAF-5406-PSL-FT Series

WAF-5408-PSL-FT Series

Aquafount

54" 360°

Solid Surface Washfountain

Pneumatic Foot Control

WAF-5408

Summary of Contents for WAF-5406-PSL-FT Series

Page 1: ...lving and Basin Assembly 10 Step 3 Drain Assembly 11 Step 4 Connections for Pneumatic Foot Control Actuators 12 Step 5 Final Assembly 13 JACO Fitting Instruction 14 Adjustable Mixing Valve Installation 15 Self closing Pneumatic Valve Operation Details 16 Operation and Maintenance 17 Liquid Soap Specification and Maintenance 18 Care and Maintenance 19 Troubleshooting Self closing Pneumatic Valves 2...

Page 2: ...e at http www willoughby ind com 2210 West Morris Street P O Box 21217 Indianapolis IN 46221 317 638 2381 Fax 317 638 6110 800 428 4065 Rev 11 2007 Page 3 Installation notice Check Rough in location and flush lines prior to hook up When installing the Willoughby Industries WAW WAF or WWF series washfountains or lavatory deck systems Before Step 1 of the installation instructions ensure that rough ...

Page 3: ...tion Manual Aquafount 360 Washfountain WAF 5406 PSL FT WAF 5408 PSL FT Willoughby Industries Inc TOLL FREE 800 428 4065 LOCAL 317 875 0830 FAX 317 875 0837 Page 3 www willoughby ind com Physical Rough in Dimensions WAF 5406 PSL FT ...

Page 4: ...tion Manual Aquafount 360 Washfountain WAF 5406 PSL FT WAF 5408 PSL FT Willoughby Industries Inc TOLL FREE 800 428 4065 LOCAL 317 875 0830 FAX 317 875 0837 Page 4 www willoughby ind com Physical Rough in Dimensions WAF 5408 PSL FT ...

Page 5: ...illoughby ind com Required Installation Supplies Proper mounting hardware Hardware for waste oulet connections Gasket for waste outlet connection Shims for installation if necessary Supply piping Silicone caulk Plumbers putty WARNING Willoughby Industries does not assume any responsibility for personal injury or damage to equipment due to an improperly installed WAF 5406 5408 Series washfountain ...

Page 6: ...30 XX 800440 XX 2 TOP COVER SOLID SURFACE 800333 XX 800441 XX 3 DRAIN ASSEMBLY WAF 380281 380281 4 ACTUATOR HOUSING VALVE HEAD KIT SELF CLOSING PNEUMATIC N A N A 5 SELF CLOSING PNEUMATIC VALVE ASSEMBLY 803105 6SW 803105 8SW 6 PEDESTAL FLOOR MOUNT N A N A 7 ACCESS PANEL S600229 S600035 NOT SHOWN STND SPRAY HEAD ASSEMBLY WAF AERATOR SPRAY HEAD 0 5 GPM 320157A SPRAY HEAD BASE 45 800001 320157A ASMB 3...

Page 7: ...nual Aquafount 360 Washfountain WAF 5406 PSL FT WAF 5408 PSL FT Willoughby Industries Inc TOLL FREE 800 428 4065 LOCAL 317 875 0830 FAX 317 875 0837 Page 7 www willoughby ind com Exploded view Drawing WAF 5408 PSL FT 8 station unit shown ...

Page 8: ...00 428 4065 LOCAL 317 875 0830 FAX 317 875 0837 Page 8 www willoughby ind com INSTALLATION INSTRUCTIONS Visit our website at http www willoughby ind com 2210 West Morris Street P O Box 21217 Indianapolis IN 46221 317 638 2381 Fax 317 638 6110 800 428 4065 Rev 1 2007 Page 11 HARDWARE Identification Chart Rev 5 2010 Hardware Identification ...

Page 9: ... Hardware for floor anchoring by others 1 Unpack pedestal and inspect parts 2 Place pedestal at the desired poistion and mark anchor holes anchors by others Make sure that the intended anchor locations will provide adequate backing to support the installed washfountain If adequate backing does not exist install appropriate support backing or relocate unit before proceeding with installation backin...

Page 10: ...nt place the basin on top of the pedestal aligning the threaded inserts in the bottom with the holes in the top support ring Secure with security screws Note BE SURE to use the security screws included with the washfountain Using longer screws than those provided can damage the solid surface basin 2 Place the head assembly over the center of the basin riser aligning the holes with threaded inserts...

Page 11: ... strand of plumbers putty on the underside of the drain basket lip putty supplied by others 2 Insert the drain basket down through the basin drain hole 3 Secure the drain basket in place by fitting the rubber and stainless steel washers onto the drain assembly from the underside of the basin Tighten the locknut onto the drain basket assembly sandwiching the washers between the basin and locknut No...

Page 12: ... on the plastic connector and firmly push the water line through the plastic nut into the fitting Tighten plastic nut to secure the water line to the valve assembly see JACO Fitting Instructions on Page 14 for further detail Repeat for each water line 4 Once all water lines have been attached to their corresponding valve assemblies run the other end of each water line up through the basin to the h...

Page 13: ...Spacer tray 1 4 20 tinnerman nuts 1 4 20 X 1 security screws 1 4 20 X1 flat head security screws 1 4 20 hex couplings 1 Make all final plumbing connections to valve inlets using supplied flex hoses flex hoses have shut off valves attached that should be connected to the supply inlets 2 Once all of the connections in the actuator housings are complete make final adjustments to valves and replace so...

Page 14: ...hten seal 1 Cut tubing end squarely and remove the internal burrs 2 Insert the tubing through the back of the nut all the way through the nut assembly to the tube stop in the fitting body see illustration If the tubing does not enter the nut easily loosen the nut one turn and reinsert the tubing all the way to the tube stop in the fitting body 3 Turn the nut hand tight 4 Wrench tighten the nut 1 2...

Page 15: ...emperature at outlet If water is not at desired temperature adjust as necessary Speciﬁcations Q e480 00 1 2 NPT Rough Bronze e480 01 1 2 NPT Rough Chrome e480 10 3 8 Compression Rough Bronze e480 11 3 8 Compression Rough Chrome Capacity 4 0 gpm 15 0 l m Approach Temperature 5 F 2 8 C above set pt Max Operating Pressure 125psi 862 kpa Max Static Pressure 125psi 862 kpa Max Hot Water Temperature 180...

Page 16: ...releasing the pushbutton relieves pressure through the hose barb 8 into the chamber above the actuating diaphragm 2 The lack of air pressure in this chamber allows the diaphragm 2 and the magnet 3 to be forced up The water side actuating disk 4 drops covering the pilot orifice 5 Water pressure increases above the seat diaphragm 6 closing the diaphragm 6 against the seat 7 Valve Opens Depressing th...

Page 17: ...uating disk This allows the water pressure to lift the water side diaphragm off the valve seat and allow water to flow through the valve Releasing the pushbutton relieves pressure through the tubing which releases the pressure above the actuating diaphragm The lack of air pressure on top of the actuating diaphragm allows the magnet spring to lift the magnet up and away from the water side actuatin...

Page 18: ...t be diluted with water The pH acidity level should be in the range of 6 5 to 8 5 Soap which is too acidic pH less than 6 5 can corrode stainless steel and degrade rubber plastic or chrome plated materials Soap that is outside the range of 6 5 8 5 might be harsh on the hands or skin Generally any quality soap meeting the viscosity and pH guidelines should work well Recommended Maintenance Schedule...

Page 19: ...sing Aquasurf surfaces to strong chemicals such as acetone s paint removers and sulfuric acid or hydrochloric chemical cleaners Exposure to strong chemicals may result in perma nent damage to Aquasurf surfaces Stainless Steels are basically alloys of iron and chromium and are corrosion resistant Stainless steel has a bright surface that is easy to clean and is free from oxides Therefore cleaning o...

Page 20: ... is not blocked or partially blocked prohibiting water flow 4 Separate valve motor from valve base by removing the 4 8 screws Remove the top cover from the motor Check the actuator diaphragm for holes Do not lose the actuator spring VALVE WILL NOT SHUT OFF 1 Separate valve motor from valve base by removing the four 4 8 screws 2 Inspect the water diaphragm assembly to see if bypass hole in diaphrag...

Page 21: ...ion Manual Aquafount 360 Washfountain WAF 5406 PSL FT WAF 5408 PSL FT Willoughby Industries Inc TOLL FREE 800 428 4065 LOCAL 317 875 0830 FAX 317 875 0837 Page 21 www willoughby ind com DRAWING General Dimensions and Rough in Detail ...

Page 22: ...7 980197 PLASTIC VALVE COUPLING 4 8 980164 O RING 015 8 9 980403 PNEUMATIC VALVE ASSEMBLY Self Closing 5 10 600523 FLEXIBLE TUBING 3 8 10mm OD 2 1 11 980140 SPRING CLIP 17 12 980600A VALVE FITTING ASSEMBLY 3 8 ELBOW 8 13 980520 FLEXHOSE 20 NOT SHOWN 2 11 7 11 Fractions 1 32 Willoughby Industries Inc Indianapolis Indiana Tolerances Except as Title or Part Description Material Drawn By Date Revision...

Page 23: ...VALVE ASSY RIGHT PLUGGED PORT 1 7 980197 PLASTIC VALVE COUPLING 6 8 980164 O RING 015 12 9 980403 PNEUMATIC VALVE ASSEMBLY Self Closing 7 10 600523 FLEXIBLE TUBING 3 8 10mm OD 2 1 11 980140 SPRING CLIP 23 12 980600A VALVE FITTING ASSEMBLY 3 8 ELBOW 10 13 980520 FLEXHOSE 20 NOT SHOWN 2 2 Places 03 3 Places 015 Fractions 1 32 Willoughby Industries Inc Indianapolis Indiana Tolerances Except as Title ...

Page 24: ...ORT Fractions 1 32 11 2 12 980403PL Job Name Part Number N A Sheet 1 8 Qty TRB 1 Of 1 N A Noted Angle 1 ITEM NO SUB ASSY PART DESCRIPTION QTY 1 N A 980001 8 32 x 1 1 4 SCREW 4 2 N A 980002 SPLIT LOCK WASHER 4 3 N A 380840 PUSH IN HOSE BARB BRASS 1 4 N A 380801M AIR SIDE TOP COVER 1 5 N A 980134 AIR SIDE SPRING 1 6 N A 980130 AIR SIDE DIAPHRAGM 1 7 980405 980131 CUP MAGNET 1 8 980132 MAGNET 1 9 N A...

Page 25: ...S REF 0 03 0 015 1 32 Willoughby Industries Inc 600311 ASSEMBLED PUSH BUTTON ITEM PART DESCRIPTION QTY 1 380128 CAP PALM BUTTON 1 2 380126 SLEEVE PALM PUSHBUTTON 1 3 380127 PIN PALM PUSHBUTTON 1 4 380504MA CAP DIAPHRAGM PUMP MOLDED 1 5 600201 DIAPHRAGM PNEUMATIC PUMP 1 6 380506MA BODY PUSH BUTTON DIAPHRAGM PUMP MOLDED 1 7 600486 FITTING HOSEBARB 90DEG 10 32 x 0625 1 6 7 2 3 WHEN ITEM S 1 3 4 1 P N...

Page 26: ...G Spray Head Detail ITEM PART DESCRIPTION QTY 1 800001 WASHFOUNTAIN SPRAYHEAD BASE 45 S S 1 2 320157A SPRAY HEAD 0 5 GPM 13 16 27 THREAD 1 A BEH BEH 08 05 14 08 05 14 A 1 OF 1 STANDARD 320157A ASMB 3 2 PART SPRAY HEAD ASSY 0 5 GPM SHEET REV ORIG REVISION SCALE REF MAT L TITLE DESC Willoughby Industries Inc Indianapolis Indiana 3 PLCS NOTED EXCEPT AS TOLERANCES 2 PLCS FRACTIONS ANGLE 0 03 0 015 1 3...

Page 27: ...5 66 7 77 1 21 127 5 8 7 217 16 7 2 2 1 7 0 3 57 6 5 37 21 47 2 5 1 62 3 3803 6 1 58 5 33 5 9 9 62 3 3803 62 3 3803 635 1 6 7 62 3 3803 3 6721 635 1 2 5 1 3 6721 62 3 3803 3 6721 1 803 5 62 3 3803 9 9 6 5 6 7 6 7 6 6 62 3 3803 2 1 635 1 25 6723 62 3 3803 3 81 5 1 5 2 1 3 57 62 3 3803 1 6 7 5 9 25 5 9 6 21 6 5 0 7 7 7 6 72 5 1 6 37 6 127 3 6 3 6 5 7 216 1 6 LOORXJKE QGXVWULHV QF QGLDQDSROLV QGLDQD ...

Page 28: ...not cover installation or any other labor charges and does not apply to any components damaged by accident abuse improper installation or improper maintenance This warranty does not cover any installation that did not comply with national state and local building plumbing or electrical codes The warranty is limited to replacing or repairing at manufacturer s option transportation charges prepaid b...

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