Willoughby AquaFount WAF-4400 Series Installation & Operation Manual Download

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Installation &

Operation Manual

Rev. 9/2021

Willoughby Industries, Inc.

5105 West 78th Street

Indianapolis, IN 46268

Toll Free:

(800) 428-4065

Local:

(317) 875-0830

Fax:

(317) 875-0837

www.willoughby-ind.com

MADE IN THE

U.S.A.

WAF-4400 Series

AquaFount

Washfountain

On-Floor/Off Floor/Low Profile

Electronic/Pneumatic

WAF-4400

Table of Contents

Pre-Installation Information ��3

Physical Dimensions ��4

Rough-In Dimensions ��6

Required Installation Supplies ��7

Parts List ��8

Exploded-view Drawing ��9

Hardware Identification

��10

Installation Instructions ��

Step 1: Pedestal Mounting �� 11

Step 2: Drain Assembly ��12

Step 3: Head and Basin Assembly ��13

*WAF-4400 Assembly Drawing ��14

Step 4A: Connections for Infrared/Piezo

Actuators ��15

Step 4B: Connections for Pneumatic Actuators

��16

*Step 4A and 4B Detail Drawings ��17

Step 5: Final Assembly ��18

JACO Fitting Instruction ��19

Adjustable Mixing Valve Installation ��20

Infrared Sensor Installation Instructions ��21

Pneumatic Valve Operation Details ��22

Liquid Soap Specification and Maintenance

��23

Care and Maintenance ��24

Troubleshooting ��

Infrared Sensors ��25

Electronic Valves ��26

Pneumatic Valves ��27

Drawings ��

General Dimensions and Rough-in Details ��29

Valve Details ��32

Miscellaneous Details ��38

Warranty ��44

Summary of Contents for AquaFount WAF-4400 Series

Page 1: ... Installation Instructions Step 1 Pedestal Mounting 11 Step 2 Drain Assembly 12 Step 3 Head and Basin Assembly 13 WAF 4400 Assembly Drawing 14 Step 4A Connections for Infrared Piezo Actuators 15 Step 4B Connections for Pneumatic Actuators 16 Step 4A and 4B Detail Drawings 17 Step 5 Final Assembly 18 JACO Fitting Instruction 19 Adjustable Mixing Valve Installation 20 Infrared Sensor Installation In...

Page 2: ...Installation Operation Manual AquaFount Washfountain WAF 4400 Series Willoughby Industries Inc TOLL FREE 800 428 4065 LOCAL 317 875 0830 FAX 317 875 0837 Page 2 www willoughby ind com Page intentionally left blank ...

Page 3: ...the correct location The valve assembly including the spray head MUST NOT BE connected until after all lines have been flushed to remove the small particles of debris that are inherent with new construction projects and all chemicals that are used in flushing are purged from the system Chemicals used in flushing plumbing systems can attack the internal components of the valve and spray head and se...

Page 4: ...LOCATION OF THE 110 24 VAC CLASS 2 TRANSFORMER 1 2 I P S SUPPLY CONNECTION STUB OUT FROM WALL 3 1 1 2 I P S WASTE CONNECTION FOR USE W 1 1 2 P TRAP STUB OUT FROM WALL 3 40 IN COMPLIANCE WITH A D A 2010 A N T I L A D A M OC P FINISHED FLOOR 12 5 16 12 3 4 GREY GRANITE NOTE FLOOR MOUNTED UNIT 34 RIM HEIGHT SHOWN 34 MAX ADULT ADA UNIT IS NOT JR ADA COMPLIANT 31 MAX JR ADA IR 4 IR INFRARED SENSORS N A...

Page 5: ...OCAL ELECTRICAL CODES FOR THE MOUNTING LOCATION OF THE 110 24 VAC CLASS 2 TRANSFORMER 1 2 I P S SUPPLY CONN STUB OUT FROM WALL 3 20 1 2 3 25 1 2 40 6 9 30 34 MAX ADULT ADA 37 1 2 WHITE GRANITE LIQUID SOAP FILLER PLUG 2 LIQUID SOAP DISPENSERS NOTE 34 RIM HEIGHT SHOWN ADJUST DIMENSIONS ACCORDINGLY FOR ALTERNATE HEIGHTS IR LSD A I D C A M P O A L N T FINISHED FLOOR N A A4401 0029 6 1 15 WAF 4401 IR L...

Page 6: ...unt Washfountain WAF 4400 Series Willoughby Industries Inc TOLL FREE 800 428 4065 LOCAL 317 875 0830 FAX 317 875 0837 Page 6 www willoughby ind com Rough In Dimensions WAF 4400 Series WAF 4400 floor mounted unit Variable Mounting Height WAF 4401 LP ...

Page 7: ...y ind com Required Installation Supplies Proper mounting hardware Hardware for waste outlet connections Gasket for waste outlet connection Shims for installation if necessary Supply piping Silicone caulk Plumbers putty WARNING Willoughby Industries does not assume any responsibility for personal injury or damage to equipment due to an improperly installed WAF 4400 Series washfountain ...

Page 8: ...6 4I PIEZO ACTUATOR HOUSING 802106 4E PNEUMATIC ACTUATOR HOUSING 802106 4P BATTERY OPERATED ACTUATOR HOUSING 802106 4B 6 ELECTRONIC VALVE ASSEMBLY 803105 4EW PNEUMATIC VALVE ASSEMBLY 803105 4PW BATTERY OPERATED VALVE ASSEMBLY 803105 4BW 7 PEDESTAL LP 800109T 4WA PEDESTAL STANDARD 800109 4WA PEDESTAL FLOOR MOUNTED 800109 4FL 8 MOUNTING BRACKET S600282 9 BASIN HOLDING BRACKET S600279 10 STANDARD SPR...

Page 9: ...on Operation Manual AquaFount Washfountain WAF 4400 Series Willoughby Industries Inc TOLL FREE 800 428 4065 LOCAL 317 875 0830 FAX 317 875 0837 Page 9 www willoughby ind com Exploded view Drawing 4B 4A 3 8 6 9 2 4A 5 1 7 10 ...

Page 10: ...cation P N 800168 Hardware Kit GROMMET 2 1 8 800107 4 TT27 PINNED TORX BIT 2 1 4 20 x 1 1 2 SECURITY SCREW FLAT HEAD 800127 2 SECURITY SPANNER TOOL 800116A 1 4 WIRE TIE WRAP 701173 6 1 4 20 x 3 4 SECURITY SCREW 4502SSN 4 1 4 20 x 1 SECURITY SCREW 800114 2 TT30 PINNED TORX BIT 1 4 WAY WIRE TIE BASE 701206 4 1 4 20 TINNERMAN NUT 800113 8 1 4 20 WING NUT 800119 8 T 25 PINNED TORX BIT 1 ALLTHREAD 1 4 ...

Page 11: ...emove solid surface front panel and carefully place out of the way Place pedestal onto the mounting bracket with upper channel support resting on the bracket Note Be sure back panel is level and plumb against wall so that water in basin will drain correctly once assembly is completed 6 Secure pedestal to the wall using all thru holes for secure mounting INSTALLATION INSTRUCTIONS STEP ONE Pedestal ...

Page 12: ...supplied Solid surface basin Drain assembly 1 Insert drain basket into wash basin using plumbers putty supplied by others 2 From beneath basin thread the washer locknut onto the drain basket and secure locknut against wash basin 3 Secure drain cover using the provided security screws Note Over tightening the locknut or security screws can damage the solid surface basin and or drain assembly compon...

Page 13: ...ecurity screws than those provided can damage the solid surface basin 2 Sandwich the basin backsplash between the pedestal top and the holding bracket using tinnerman nuts and security screws 3 Place the Actuator Housing Assembly on top of the basin position it so the 2 holes near the back of the actuator housing assembly line up with the 2 holes of the basin bracket Using 2 1 4 20 x 1 2 security ...

Page 14: ...d com Installation Instructions cont Step 3 Head and Basin Assembly cont WAF 4400 Assembly Drawing 7 Now that the actuator housing assembly is held firmly in place tighten all screws from previous steps 8 The wash basin is ready for plumbing and or electrical installation If you have infrared sensors or electrical push buttons go to Step 4A If you have pneumatic push buttons go to Step 4B ...

Page 15: ...oth like colored wires into the actuator as shown above either wire will work on each connector 5 Locate the 3 8 multi colored water lines Match the color of each water line with the corresponding color of wiring Run the end of each water line up through the basin to the head kit Match the color of each water line to the spray head assembly below each actuator On each corresponding spray head loos...

Page 16: ...r lines Match the color of each water line with the corresponding color of tubing Run the end of each water line up through the basin to the head kit Match the color of each water line to the spray head assembly below each push button actuator On each corresponding spray head loosen the plastic nut on the plastic connector and firmly push the water line through the plastic nut into the fitting Tig...

Page 17: ...LOCAL 317 875 0830 FAX 317 875 0837 Page 17 www willoughby ind com Installation Instructions cont Step 4A and 4B Detail Drawings Piezo Push Button 3 station unit shown Infrared Sensor 3 station unit shown Plug in Transformer detail Step 4A Infrared and Piezo Electronic Pneumatic Push Button 3 station unit shown Step 4B Pneumatic ...

Page 18: ...ve shut off valves attached that should be connected to the supply inlets 2 Once all of the connections in the actuator housings are complete locate the transformer NOTE PLUG IN TRANSFORMER IF NEEDED MUST BE USED WITH A GROUND FAULT INTERRUPT GFCI RECEPTACLE TO HELP PREVENT POSSIBLE ELECTRICAL SHOCK 3 Test the system for leaks both supply and waste 4 Place tinnerman nuts on the tabs on the top of ...

Page 19: ...1 Cut tubing end squarely and remove the internal burrs 2 Insert the tubing through the back of the nut all the way through the nut assembly to the tube stop in the fitting body see illustration If the tubing does not enter the nut easily loosen the nut one turn and reinsert the tubing all the way to the tube stop in the fitting body 3 Turn the nut hand tight 4 Wrench tighten the nut 1 2 turns 5 A...

Page 20: ... at outlet If water is not at desired temperature adjust as necessary Speciﬁcations Q e480 00 1 2 NPT Rough Bronze e480 01 1 2 NPT Rough Chrome e480 10 3 8 Compression Rough Bronze e480 11 3 8 Compression Rough Chrome Capacity 4 0 gpm 15 0 l m Approach Temperature 5 F 2 8 C above set pt Max Operating Pressure 125psi 862 kpa Max Static Pressure 125psi 862 kpa Max Hot Water Temperature 180 F 82 C Te...

Page 21: ...off when the user is no longer detected The sensor is set to activate the solenoid for a maximum of 30 seconds before automatically shutting off INSTALLATION AND REPLACEMENT 1 Disconnect 24Vac power at the transformer or fuse box 2 Remove top cover to expose sensors 3 Install new sensor Make sure sensor arrow is pointing up See figure 1 4 Connect the red male power cable to the red female connecto...

Page 22: ...tallation Operation Manual AquaFount Washfountain WAF 4400 Series Willoughby Industries Inc TOLL FREE 800 428 4065 LOCAL 317 875 0830 FAX 317 875 0837 Page 22 www willoughby ind com Pneumatic Valve Operation Details ...

Page 23: ...ed with water The pH acidity level should be in the range of 6 5 to 8 5 Soap which is too acidic pH less than 6 5 can corrode stainless steel and degrade rubber plastic or chrome plated materials Soap that is outside the range of 6 5 8 5 might be harsh on the hands or skin Generally any quality soap meeting the viscosity and pH guidelines should work well Recommended Maintenance Schedule To mainta...

Page 24: ...urf surfaces to strong chemicals such as acetone s paint removers and sulfuric acid or hydrochloric chemical cleaners Exposure to strong chemicals may result in perma nent damage to Aquasurf surfaces Stainless Steels are basically alloys of iron and chromium and are corrosion resistant Stainless steel has a bright surface that is easy to clean and is free from oxides Therefore cleaning of stainles...

Page 25: ...olenoid connections C Solenoid problem replace solenoid III No water when activated valve clicks A Make certain that water is turned on B Valve clogged Clean or replace filter IV Very low flow or slow dribble A Check supply stop s open if closed B Debris in filter remove clean and reinstall C Debris in aerator or spray head remove clean and reinstall D Disassemble solenoid clean and flush V Contin...

Page 26: ...r and the 110V GFCI outlet C If the valve is wired correctly the solenoid will make a click sound indicating that the valve has been actuated The electronic valve is actuated by either the piezo pushbutton or the triggering of the infrared sensor see the Start Up Instructions for Infrared Sensors in this manual II Lack of water pressure A Check the supply to the rough ins B Make sure the screwdriv...

Page 27: ...t the water diaphragm assembly to see if bypass hole in diaphragm is blocked Remove any debris by blowing on diaphragm or using force of air Do not use any tool such as straight pin to remove any debris Enlarging the hole will shorten or make for erratic cycling C Check the metering screw on the timer assembly to make sure the adjustment screw is not closed too tightly To reset back out adjustment...

Page 28: ...nstallation Operation Manual AquaFount Washfountain WAF 4400 Series Willoughby Industries Inc TOLL FREE 800 428 4065 LOCAL 317 875 0830 FAX 317 875 0837 Page 28 www willoughby ind com Page intentionally left blank ...

Page 29: ...I P S SUPPLY CONNECTION STUB OUT FROM WALL 3 1 1 2 I P S WASTE CONNECTION FOR USE W 1 1 2 P TRAP STUB OUT FROM WALL 3 40 IN COMPLIANCE WITH A D A 2010 A N T IL A D A M O C P FINISHED FLOOR 12 5 16 12 3 4 GREY GRANITE NOTE FLOOR MOUNTED UNIT 34 RIM HEIGHT SHOWN 34 MAX ADULT ADA UNIT IS NOT JR ADA COMPLIANT 31 MAX JR ADA IR 4 IR INFRARED SENSORS N A A4400 0010 8 12 19 WAF 4400 IR GG 4 STATION WASH F...

Page 30: ... WALL 3 3 1 2 1 4 28 110V GFCI ELECTRICAL OUTLET EL1 IR ONLY CONSULT LOCAL ELECTRICAL CODES FOR THE MOUNTING LOCATION OF THE 110 24 VAC CLASS 2 TRANSFORMER 1 2 I P S SUPPLY CONN STUB OUT FROM WALL 3 20 1 2 3 25 1 2 40 6 9 30 34 MAX ADULT ADA 37 1 2 WHITE GRANITE LIQUID SOAP FILLER PLUG 2 LIQUID SOAP DISPENSERS NOTE 34 RIM HEIGHT SHOWN ADJUST DIMENSIONS ACCORDINGLY FOR ALTERNATE HEIGHTS IR LSD AI D...

Page 31: ...LIQUID SOAP DISPENSERS 34 MAX ADULT ADA 31 MAX JR ADA 20 1 2 25 1 2 NOTE 34 RIM HEIGHT SHOWN ADJUST DIMENSIONS ACCORDINGLY FOR ALTERNATE HEIGHT 1 2 IPS SUPPLY CONN STUB OUT FROM WALL 3 1 1 2 IPS WASTE CONN FOR USE W 1 1 2 P TRAP STUB OUT FROM WALL 3 46 40 15 29 1 2 LP PEDESTAL IS REQUIRED MOUNTING HEIGHTS SHOWN ARE ADULT HEIGHTS FOR JUVENILE HEIGHT SEE DRAWING P013063A WITH A D A 2010 IN COMPLIANC...

Page 32: ... 803105 4EW Job Name Part Number N A Scale 1 8 Qty Sheet 1 Of 1 N A Noted Angle 1 ITEM PART DESCRIPTION QTY 1 700480E Powers 480E Mixing Valve 1 2 980506 FLEXHOSE 6 1 3 800133 10 16 SELF TAP TYPE B HEX HEAD SCREW 10 4 980183 CHECKSTOP ASSEMBLY 1 5 9805014 PM1 MA4 Valve Bracket Plastic 1 6 980408 E1L VALVE ASSEMBLY 3 7 980197 PLASTIC VALVE COUPLING 3 8 980164 O RING 015 6 9 980600A VALVE FITTING AS...

Page 33: ...CS 0 03 0 015 1 32 1 SIZE PARTS LISTED IN THE PVK REPAIR KITS ARE NOT SOLD INDIVIDUALLY NOTE REPAIR KIT ORDERING S ARE LISTED IN THE EXPLODED VIEW NOTE ITEM PART DESCRIPTION QTY 1 980420 SINGLE TEMP BASE w INSERTS ALL PORTS OPEN 1 2 980305 WATER SIDE DIAPHRAGM ADAPTOR ASSY 1 3 980565 ARMATURE BUMPER ASSEMBLY EL VALVE 1 4 980533 SPRING 5 8 24v VALVE 1 5 980530 ARMATURE CAP 24v VALVE 1 6 980170A 8 3...

Page 34: ...6 980406R PNEUMATIC VALVE ASSEMBLY 3 7 980164 O RING 015 6 8 980197 PLASTIC VALVE COUPLING 3 9 980600A VALVE FITTING ASSEMBLY 3 8 ELBOW 4 10 980140 SPRING CLIP 11 11 980406PR PNEUMATIC VALVE ASSEMBLY RIGHT PLUGGED PORT 1 12 980520 FLEXHOSE 20 NOT SHOWN 2 6 11 1 8 10 2 3 4 5 9 7 2 Places 03 3 Places 015 Fractions 1 32 Willoughby Industries Inc Indianapolis Indiana Tolerances Except as Title or Part...

Page 35: ... 8 980135 SPRING AIR SIDE MAGNET 1 9 980405 METERING VALVE MAGNET CUP ASSEMBLY 1 10 980130 DIAPHRAGM AIR SIDE PNEUMATIC METERING VALVE 1 11 980134 AIR SIDE SPRING 1 12 380801M AIR SIDE TOP COVER 1 13 980001A 8 32 x 1 1 4 SCREW 4 PVK 1M PVK 2 PVK 3 PARTS ARE AVAILABLE IN KIT FORM ONLY NOTE TOLERANCES FRACTIONS MW A A 980406R 10 18 12 8 31 16 TRB STANDARD 1 OF 1 1 2 5 PART PNEUMATIC METERING VALVE A...

Page 36: ...SELF TAP TYPE B HEX HEAD SCREW 10 5 980416 VALVE ASSEMBLY BATTERY OPERATED 3 6 980600A VALVE FITTING ASSEMBLY 3 8 ELBOW 4 7 980197 PLASTIC VALVE COUPLING 3 8 980164 O RING 015 6 9 980416PR VALVE ASSY BATTERY OPERATED RH PLUGGED PORT 1 10 980506 6 FLEX HOSE 1 2 F I P CONNECTION 1 11 700480E POWERS LFe480 MIXING VALVE 1 12 980520 20 FLEX HOSE 1 2 F I P CONNECTION 2 NAL NAL 4 16 21 4 16 21 A 1 OF 1 1...

Page 37: ...APTOR ASSY 1 3 980114 COIL ADAPTER E1L VALVE 1 4 980170A 8 32 x 1 2 SCREW W SEMS SPLIT L W 4 5 980164 O RING 015 1 6 700255 COIL ASSEMBLY 9VDC LATCHING BATTERY OPERATED 1 7 980680 WASHER NYLON 0 75 ID 1 00 OD 1 EEF MW 10 12 16 11 30 15 A 1 OF 1 1 2 SEE BOM PART VALVE ASSY BATTERY OPERATED RH PLUGGED PORT SHEET REV ORIG REVISION SCALE REF MAT L TITLE DESC TOLERANCES EXCEPT AS NOTED 2 PLCS 3 PLCS FR...

Page 38: ...on Operation Manual AquaFount Washfountain WAF 4400 Series Willoughby Industries Inc TOLL FREE 800 428 4065 LOCAL 317 875 0830 FAX 317 875 0837 Page 38 www willoughby ind com PIEZO HEAD KIT DETAIL DRAWING Push Button Detail ...

Page 39: ...PUSH BUTTON DIAPHRAGM PUMP MOLDED 1 4 600201 DIAPHRAGM PNEUMATIC PUMP 1 5 380504MA CAP DIAPHRAGM PUMP MOLDED 1 6 600057 PUSHBUTTON DIAPHRAGM PUMP 1 7 380124 SLEEVE DIAPHRAGM PUMP PUSHBUTTON 1 NOTE PARTS 2 AND 3 MUST BE PURCHASED TOGETHER TOLERANCES FRACTIONS A JBU MW 10 26 16 3 14 00 A 1 OF 1 STANDARD 600307 1 1 AS NOTED SEE BOM PART PPB PNEUMATIC PUSHBUTTON SHEET REV ORIG REVISION SCALE REF MAT L...

Page 40: ...ad Detail ITEM PART DESCRIPTION QTY 1 800001 WASHFOUNTAIN SPRAYHEAD BASE 45 S S 1 2 320157A SPRAY HEAD 0 5 GPM 13 16 27 THREAD 1 A BEH BEH 08 05 14 08 05 14 A 1 OF 1 STANDARD 320157A ASMB 3 2 PART SPRAY HEAD ASSY 0 5 GPM SHEET REV ORIG REVISION SCALE REF MAT L TITLE DESC Willoughby Industries Inc Indianapolis Indiana 3 PLCS NOTED EXCEPT AS TOLERANCES 2 PLCS FRACTIONS ANGLE 0 03 0 015 1 32 1 SIZE 1...

Page 41: ...1 21 127 5 8 7 217 16 7 2 2 1 7 0 3 57 6 5 37 21 47 2 5 1 62 3 3803 6 1 58 5 33 5 9 9 62 3 3803 62 3 3803 635 1 6 7 62 3 3803 3 6721 635 1 2 5 1 3 6721 62 3 3803 3 6721 1 803 5 62 3 3803 9 9 6 5 6 7 6 7 6 6 62 3 3803 2 1 635 1 25 6723 62 3 3803 3 81 5 1 5 2 1 3 57 62 3 3803 1 6 7 5 9 25 5 9 6 21 6 5 0 7 7 7 6 72 5 1 6 37 6 127 3 6 3 6 5 7 216 1 6 LOORXJKE QGXVWULHV QF QGLDQDSROLV QGLDQD 67 1 5 DRA...

Page 42: ...installation or any other labor charges and does not apply to any components damaged by accident abuse improper installation or improper maintenance This warranty does not cover any installation that did not comply with national state and local building plumbing or electrical codes The warranty is limited to replacing or repairing at manufacturer s option transportation charges prepaid by the purc...

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