Willoughby Industries WWF-4203 Series Installation & Operation Manual Download

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Installation &

Operation Manual

Rev. 8/2021

Willoughby Industries, Inc.

5105 West 78th Street

Indianapolis, IN 46268

Toll Free:

(800) 428-4065

Local:

(317) 875-0830

Fax:

(317) 875-0837

www.willoughby-ind.com

MADE IN THE

U.S.A.

Table of Contents

Pre-Installation Information ��3

Physical / Rough-in Dimensions ��4

Required Installation Supplies ��6

Parts List ��7

Hardware Identification

��8

Installation Instructions ��

Step 1: Pedestal Mounting ��9

Step 2: Drain Assembly ��10

Step 3: Head and Basin Assembly �� 11

*WWF-4203/4204 Assembly Drawing �12

Step 4A: Connections for Infrared/Piezo

Actuators ��13

Step 4B: Connections for Pneumatic Actuators

��14

Step 5: Final Assembly ��15

JACO Fitting Instruction ��16

Adjustable Mixing Valve Installation ��17

Infrared Sensor Installation Instructions ��18

Pneumatic Valve Operation Details ��19

Liquid Soap Specification and Maintenance

��20

Care and Maintenance ��21

Troubleshooting ��

Infrared Sensors ��22

Electronic Valves ��23

Pneumatic Valves ��24

Battery Operated Valves ��25

Drawings ��

General Dimensions and Rough-in Detail ��27

Valve Details ��29

Miscellaneous Details ��38

Warranty ��42

WWF-4203 Series

WWF-4204 Series

Three- or Four-station 42" 180°

Stainless Steel Washfountain

Electronic/Pneumatic

WWF-4204

Summary of Contents for WWF-4203 Series

Page 1: ...Assembly Drawing 12 Step 4A Connections for Infrared Piezo Actuators 13 Step 4B Connections for Pneumatic Actuators 14 Step 5 Final Assembly 15 JACO Fitting Instruction 16 Adjustable Mixing Valve Installation 17 Infrared Sensor Installation Instructions 18 Pneumatic Valve Operation Details 19 Liquid Soap Specification and Maintenance 20 Care and Maintenance 21 Troubleshooting Infrared Sensors 22 E...

Page 2: ...anual Stainless Steel 180 Washfountain WWF 4203 Series WWF 4204 Series Willoughby Industries Inc TOLL FREE 800 428 4065 LOCAL 317 875 0830 FAX 317 875 0837 Page 2 Rev 8 2021 www willoughby ind com Page intentionally left blank ...

Page 3: ...site at http www willoughby ind com 2210 West Morris Street P O Box 21217 Indianapolis IN 46221 317 638 2381 Fax 317 638 6110 800 428 4065 Rev 11 2007 Page 3 Installation notice Check Rough in location and flush lines prior to hook up When installing the Willoughby Industries WAW WAF or WWF series washfountains or lavatory deck systems Before Step 1 of the installation instructions ensure that rou...

Page 4: ...ries WWF 4204 Series Willoughby Industries Inc TOLL FREE 800 428 4065 LOCAL 317 875 0830 FAX 317 875 0837 Page 4 Rev 8 2021 www willoughby ind com Physical Rough in Dimensions Floor mounted Unit WWF 4203 FLR unit shown WWF 4204 FLR will have same pedestal rough in dimensions ...

Page 5: ...es WWF 4204 Series Willoughby Industries Inc TOLL FREE 800 428 4065 LOCAL 317 875 0830 FAX 317 875 0837 Page 5 Rev 8 2021 www willoughby ind com Physical Rough in Dimensions Wall mounted Unit WWF 4204 wall mounted unit shown WWF 4203 will have same pedestal rough in dimensions ...

Page 6: ...w willoughby ind com Required Installation Supplies Proper mounting hardware Hardware for waste outlet connections Gasket for waste outlet connection Shims for installation if necessary Supply piping Silicone caulk Plumbers putty WARNING Willoughby Industries does not assume any responsibility for personal injury or damage to equipment due to an improperly installed WWF 4203 4204 Series washfounta...

Page 7: ...CHECKSTOP ASSEMBLY 980183 980183 STAINLESS STEEL FLEX HOSE 6 980506 980506 STAINLESS STEEL FLEX HOSE 20 980520 980520 POWERS HYDROGUARD T P LFe480 700480ELF 700480ELF SPRAY HEAD AERATOR 320157A 320157A SOLID SURFACE TOP COVER 800333LP XX 800441LP XX 36 STAINLESS STEEL BOWL PEDESTAL WWF3603 FT N A 42 STAINLESS STEEL BOWL PEDESTAL WWF4203 FT WWF4204 FT 54 STAINLESS STEEL BOWL PEDESTAL WWF5403 FT WWF...

Page 8: ...065 LOCAL 317 875 0830 FAX 317 875 0837 Page 8 Rev 8 2021 www willoughby ind com INSTALLATION INSTRUCTIONS Visit our website at http www willoughby ind com 2210 West Morris Street P O Box 21217 Indianapolis IN 46221 317 638 2381 Fax 317 638 6110 800 428 4065 Rev 1 2007 Page 11 HARDWARE Identification Chart Rev 5 2010 Hardware Identification ...

Page 9: ... anchor locations will provide adequate backing to support the installed washfountain If adequate backing does not exist install appropriate support backing or relocate unit before proceeding with installation backing provided by others 3 Secure the included Z clips using anchors that are adequate for the type of wall and backing anchors by others 4 With assistance lift the assembly over and caref...

Page 10: ...sembly pre assembled Drain assembly see diagram 1 Insert the drain assembly down through the basin drain hole 2 Secure in place by fitting the rubber and stainless steel washers onto the drain assembly from the underside of the basin and tightening the locknut onto the drain assembly sandwiching the washers between the basin and locknut Note Over tightening can damage the basin and or drain assemb...

Page 11: ...asin assembly unsupported as it may fall and cause damage or personal injury For details on Step 3 instructions see WWF 4203 4204 Assembly Drawing on Page 12 1 Place the actuator housing assembly over the top center of the backsplash aligning like mounting holes accordingly Secure with security screws and tinnerman nuts 2 The wash basin is ready for plumbing and or electrical installation If you h...

Page 12: ...teel 180 Washfountain WWF 4203 Series WWF 4204 Series Willoughby Industries Inc TOLL FREE 800 428 4065 LOCAL 317 875 0830 FAX 317 875 0837 Page 12 Rev 8 2021 www willoughby ind com Installation Instructions cont WWF 4203 4204 Assembly Drawing ...

Page 13: ...Parts supplied Valve Assembly Plug In Transformer Terminal Block Plate 4 x 3 8 multi colored water lines 20 x security screws 20 tinnerman nuts Wire ties Wire tie mounts adhesive backed 1 Locate terminal block plate and attach to pedestal using 2 tinnerman nuts 2 Locate the group of loose colored wires coming from the ter 3 Feed two like colored wires into each of the actuator housin Note Use wire...

Page 14: ...ti colored water lines Match the color of each water line with the corresponding color of tubing Run the end of each water line up through the basin to the head kit Match the color of each water line to the spray head assembly below each push button actuator On each corresponding spray head loosen the plastic nut on the plastic connector and firmly push the water line through the plastic nut into ...

Page 15: ...couplings 1 Make all final plumbing connections to valve inlets using supplied flex hoses flex hoses have shut off valves attached that should be connected to the supply inlets 2 Once all of the connections in the actuator housings are complete locate the transformer NOTE PLUG IN TRANSFORMER IF NEEDED MUST BE USED WITH A GROUND FAULT INTERRUPT GFCI RECEPTACLE TO HELP PREVENT POSSIBLE ELECTRICAL SH...

Page 16: ...tighten seal 1 Cut tubing end squarely and remove the internal burrs 2 Insert the tubing through the back of the nut all the way through the nut assembly to the tube stop in the fitting body see illustration If the tubing does not enter the nut easily loosen the nut one turn and reinsert the tubing all the way to the tube stop in the fitting body 3 Turn the nut hand tight 4 Wrench tighten the nut ...

Page 17: ...r temperature at outlet If water is not at desired temperature adjust as necessary Speciﬁcations Q e480 00 1 2 NPT Rough Bronze e480 01 1 2 NPT Rough Chrome e480 10 3 8 Compression Rough Bronze e480 11 3 8 Compression Rough Chrome Capacity 4 0 gpm 15 0 l m Approach Temperature 5 F 2 8 C above set pt Max Operating Pressure 125psi 862 kpa Max Static Pressure 125psi 862 kpa Max Hot Water Temperature ...

Page 18: ... valve turns off when the user is no longer detected The sensor is set to activate the solenoid for a maximum of 30 seconds before automatically shutting off INSTALLATION AND REPLACEMENT 1 Disconnect 24Vac power at the transformer or fuse box 2 Remove top cover to expose sensors 3 Install new sensor Make sure sensor arrow is pointing up See figure 1 4 Connect the red male power cable to the red fe...

Page 19: ...al Stainless Steel 180 Washfountain WWF 4203 Series WWF 4204 Series Willoughby Industries Inc TOLL FREE 800 428 4065 LOCAL 317 875 0830 FAX 317 875 0837 Page 19 Rev 8 2021 www willoughby ind com Pneumatic Valve Operation Details ...

Page 20: ...must be diluted with water The pH acidity level should be in the range of 6 5 to 8 5 Soap which is too acidic pH less than 6 5 can corrode stainless steel and degrade rubber plastic or chrome plated materials Soap that is outside the range of 6 5 8 5 might be harsh on the hands or skin Generally any quality soap meeting the viscosity and pH guidelines should work well Recommended Maintenance Sched...

Page 21: ...xposing Aquasurf surfaces to strong chemicals such as acetone s paint removers and sulfuric acid or hydrochloric chemical cleaners Exposure to strong chemicals may result in perma nent damage to Aquasurf surfaces Stainless Steels are basically alloys of iron and chromium and are corrosion resistant Stainless steel has a bright surface that is easy to clean and is free from oxides Therefore cleanin...

Page 22: ...ectly check solenoid connections C Solenoid problem replace solenoid III No water when activated valve clicks A Make certain that water is turned on B Valve clogged Clean or replace filter IV Very low flow or slow dribble A Check supply stop s open if closed B Debris in filter remove clean and reinstall C Debris in aerator or spray head remove clean and reinstall D Disassemble solenoid clean and f...

Page 23: ...AC transformer and the 110V GFCI outlet C If the valve is wired correctly the solenoid will make a click sound indicating that the valve has been actuated The electronic valve is actuated by either the piezo pushbutton or the triggering of the infrared sensor see the Start Up Instructions for Infrared Sensors in this manual II Lack of water pressure A Check the supply to the rough ins B Make sure ...

Page 24: ...rews B Inspect the water diaphragm assembly to see if bypass hole in diaphragm is blocked Remove any debris by blowing on diaphragm or using force of air Do not use any tool such as straight pin to remove any debris Enlarging the hole will shorten or make for erratic cycling C Check the metering screw on the timer assembly to make sure the adjustment screw is not closed too tightly To reset back o...

Page 25: ...is wired correctly the solenoid will make a click sound indicating that the valve has been actuated The electronic valve is actuated by the triggering of the infrared sensor see the Start Up Instructions for Infrared Sensors in this manual II Lack of water pressure A Check the supply to the rough ins B Make sure the screwdriver stops are in the open position C Water pressure needs to be above 35ps...

Page 26: ...nual Stainless Steel 180 Washfountain WWF 4203 Series WWF 4204 Series Willoughby Industries Inc TOLL FREE 800 428 4065 LOCAL 317 875 0830 FAX 317 875 0837 Page 26 Rev 8 2021 www willoughby ind com Page intentionally left blank ...

Page 27: ...inless Steel 180 Washfountain WWF 4203 Series WWF 4204 Series Willoughby Industries Inc TOLL FREE 800 428 4065 LOCAL 317 875 0830 FAX 317 875 0837 Page 27 Rev 8 2021 www willoughby ind com DRAWING General Dimensions and Rough in Detail ...

Page 28: ... FLOOR GREY GRANITE TOP COVER 42 25 3 4 PML1 PPB1 4 PNEUMATIC PUSHBUTTONS NOTE DIMENSIONS ARE FOR A RIM HEIGHT OF 34 A F F ADJUST DIMENSIONS ACCORDINGLY FOR ALTERNATE RIM HEIGHT EEF EEF 10 24 16 10 24 16 A 1 OF 3 A4204 0411 1 14 N A PART WWF 4204 WALL PPB1 42 WASHFOUNTAIN ASSEMBLY STAINLESS STEEL SHEET REV ORIG REVISION SCALE REF MAT L TITLE DESC TOLERANCES EXCEPT AS NOTED 2 PLCS 3 PLCS FRACTIONS ...

Page 29: ...ion Drawing Approved By VALVE ASSY WASHFOUNT 3 STATION EL TRB 11 7 11 B 803105 3EW Job Name Part Number N A Scale 1 8 Qty Sheet 1 Of 1 N A Noted Angle 1 ITEM NO PART DESCRIPTION QTY 1 700480E Powers 480E Mixing Valve 1 2 980506 FLEXHOSE 6 1 3 800133 10 16 SELF TAP TYPE B HEX HEAD SCREW 8 4 980183 CHECKSTOP ASSEMBLY 1 5 9805013 PM1 MA3 Valve Bracket Plastic 1 6 980164 O RING 015 4 7 980408 E1L VALV...

Page 30: ...TRB 11 7 11 B 803105 4EW Job Name Part Number N A Scale 1 8 Qty Sheet 1 Of 1 N A Noted Angle 1 ITEM PART DESCRIPTION QTY 1 700480E Powers 480E Mixing Valve 1 2 980506 FLEXHOSE 6 1 3 800133 10 16 SELF TAP TYPE B HEX HEAD SCREW 10 4 980183 CHECKSTOP ASSEMBLY 1 5 9805014 PM1 MA4 Valve Bracket Plastic 1 6 980408 E1L VALVE ASSEMBLY 3 7 980197 PLASTIC VALVE COUPLING 3 8 980164 O RING 015 6 9 980600A VAL...

Page 31: ...ries Inc 2 PLCS 0 03 0 015 1 32 1 SIZE PARTS LISTED IN THE PVK REPAIR KITS ARE NOT SOLD INDIVIDUALLY NOTE REPAIR KIT ORDERING S ARE LISTED IN THE EXPLODED VIEW NOTE ITEM PART DESCRIPTION QTY 1 980420 SINGLE TEMP BASE w INSERTS ALL PORTS OPEN 1 2 980305 WATER SIDE DIAPHRAGM ADAPTOR ASSY 1 3 980565 ARMATURE BUMPER ASSEMBLY EL VALVE 1 4 980533 SPRING 5 8 24v VALVE 1 5 980530 ARMATURE CAP 24v VALVE 1 ...

Page 32: ...P ASSEMBLY 1 6 980406R PNEUMATIC VALVE ASSEMBLY 2 7 980197 PLASTIC VALVE COUPLING 2 8 980164 O RING 015 4 9 980406PR PNEUMATIC VALVE ASSEMBLY RIGHT PLUGGED PORT 1 10 980140 SPRING CLIP 8 11 980600A VALVE FITTING ASSEMBLY 3 8 ELBOW 3 12 980520 FLEXHOSE 20 NOT SHOWN 2 10 9 6 7 1 2 5 3 4 11 8 2 Places 03 3 Places 015 Fractions 1 32 Willoughby Industries Inc Indianapolis Indiana Tolerances Except as T...

Page 33: ...P ASSEMBLY 1 6 980406R PNEUMATIC VALVE ASSEMBLY 3 7 980164 O RING 015 6 8 980197 PLASTIC VALVE COUPLING 3 9 980600A VALVE FITTING ASSEMBLY 3 8 ELBOW 4 10 980140 SPRING CLIP 11 11 980406PR PNEUMATIC VALVE ASSEMBLY RIGHT PLUGGED PORT 1 12 980520 FLEXHOSE 20 NOT SHOWN 2 6 11 1 8 10 2 3 4 5 9 7 2 Places 03 3 Places 015 Fractions 1 32 Willoughby Industries Inc Indianapolis Indiana Tolerances Except as ...

Page 34: ...DY ASSEMBLY 1 8 980135 SPRING AIR SIDE MAGNET 1 9 980405 METERING VALVE MAGNET CUP ASSEMBLY 1 10 980130 DIAPHRAGM AIR SIDE PNEUMATIC METERING VALVE 1 11 980134 AIR SIDE SPRING 1 12 380801M AIR SIDE TOP COVER 1 13 980001A 8 32 x 1 1 4 SCREW 4 PVK 1M PVK 2 PVK 3 PARTS ARE AVAILABLE IN KIT FORM ONLY NOTE TOLERANCES FRACTIONS MW A A 980406R 10 18 12 8 31 16 TRB STANDARD 1 OF 1 1 2 5 PART PNEUMATIC MET...

Page 35: ...80164 O RING 015 4 7 980416PR VALVE ASSY BATTERY OPERATED RH PLUGGED PORT 1 8 800133 10 16 SELF TAP TYPE B HEX HEAD SCREW 8 9 980600A VALVE FITTING ASSEMBLY 3 8 ELBOW 3 10 980506 6 FLEX HOSE 1 2 F I P CONNECTION 1 11 700480ELF MIXING VALVE TMV LEAD FREE LF E480 1 12 980520 20 FLEX HOSE 1 2 F I P CONNECTION 2 EEF EEF 2 29 16 2 29 16 A 1 OF 1 EBL13XXXXSME 1 4 N A PART VALVE ASSY BATTERY OPERATED SIN...

Page 36: ...80164 O RING 015 6 7 980600A VALVE FITTING ASSEMBLY 3 8 ELBOW 4 8 980416PR VALVE ASSY BATTERY OPERATED RH PLUGGED PORT 1 9 800133 10 16 SELF TAP TYPE B HEX HEAD SCREW 10 10 980506 6 FLEX HOSE 1 2 F I P CONNECTION 1 11 700480ELF MIXING VALVE TMV LEAD FREE LF E480 1 12 980520 20 FLEX HOSE 1 2 F I P CONNECTION 2 EEF EEF 2 29 16 2 29 16 A 1 OF 1 EBL14XXXXSME 1 5 N A PART VALVE ASSY BATTERY OPERATED SI...

Page 37: ...RAGM ADAPTOR ASSY 1 3 980114 COIL ADAPTER E1L VALVE 1 4 980170A 8 32 x 1 2 SCREW W SEMS SPLIT L W 4 5 980164 O RING 015 1 6 700255 COIL ASSEMBLY 9VDC LATCHING BATTERY OPERATED 1 7 980680 WASHER NYLON 0 75 ID 1 00 OD 1 EEF MW 10 12 16 11 30 15 A 1 OF 1 1 2 SEE BOM PART VALVE ASSEMBLY BATTERY OPERATED SHEET REV ORIG REVISION SCALE REF MAT L TITLE DESC TOLERANCES EXCEPT AS NOTED 2 PLCS 3 PLCS FRACTIO...

Page 38: ...nless Steel 180 Washfountain WWF 4203 Series WWF 4204 Series Willoughby Industries Inc TOLL FREE 800 428 4065 LOCAL 317 875 0830 FAX 317 875 0837 Page 38 Rev 8 2021 www willoughby ind com PIEZO HEAD KIT DETAIL DRAWING Push Button Detail ...

Page 39: ...80506MA BODY PUSH BUTTON DIAPHRAGM PUMP MOLDED 1 4 600201 DIAPHRAGM PNEUMATIC PUMP 1 5 380504MA CAP DIAPHRAGM PUMP MOLDED 1 6 600057 PUSHBUTTON DIAPHRAGM PUMP 1 7 380124 SLEEVE DIAPHRAGM PUMP PUSHBUTTON 1 NOTE PARTS 2 AND 3 MUST BE PURCHASED TOGETHER TOLERANCES FRACTIONS A JBU MW 10 26 16 3 14 00 A 1 OF 1 STANDARD 600307 1 1 AS NOTED SEE BOM PART PPB PNEUMATIC PUSHBUTTON SHEET REV ORIG REVISION SC...

Page 40: ...WING Spray Head Detail ITEM PART DESCRIPTION QTY 1 800001 WASHFOUNTAIN SPRAYHEAD BASE 45 S S 1 2 320157A SPRAY HEAD 0 5 GPM 13 16 27 THREAD 1 A BEH BEH 08 05 14 08 05 14 A 1 OF 1 STANDARD 320157A ASMB 3 2 PART SPRAY HEAD ASSY 0 5 GPM SHEET REV ORIG REVISION SCALE REF MAT L TITLE DESC Willoughby Industries Inc Indianapolis Indiana 3 PLCS NOTED EXCEPT AS TOLERANCES 2 PLCS FRACTIONS ANGLE 0 03 0 015 ...

Page 41: ...1 35 66 7 77 1 21 127 5 8 7 217 16 7 2 2 1 7 0 3 57 6 5 37 21 47 2 5 1 62 3 3803 6 1 58 5 33 5 9 9 62 3 3803 62 3 3803 635 1 6 7 62 3 3803 3 6721 635 1 2 5 1 3 6721 62 3 3803 3 6721 1 803 5 62 3 3803 9 9 6 5 6 7 6 7 6 6 62 3 3803 2 1 635 1 25 6723 62 3 3803 3 81 5 1 5 2 1 3 57 62 3 3803 1 6 7 5 9 25 5 9 6 21 6 5 0 7 7 7 6 72 5 1 6 37 6 127 3 6 3 6 5 7 216 1 6 LOORXJKE QGXVWULHV QF QGLDQDSROLV QGLD...

Page 42: ...es not cover installation or any other labor charges and does not apply to any components damaged by accident abuse improper installation or improper maintenance This warranty does not cover any installation that did not comply with national state and local building plumbing or electrical codes The warranty is limited to replacing or repairing at manufacturer s option transportation charges prepai...

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