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Repair Instructions

D9 800 & 801 Series

Summary of Contents for D9 01 Series

Page 1: ...Repair Instructions D9 800 801 Series...

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Page 3: ...1 D9 800 801 Series Diagram 5 Exploded View 6 Chapter 2 D9 800 801 Series Service Instructions 9 Seal Kit Installation 10 Chapter 3 D9 800 801 Series Parts Listing 13 Replacement Kits 14 Orbital Moto...

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Page 5: ...Chapter 1 D9 800 801 Series Diagram Topics D9 800 801 Series Exploded View...

Page 6: ...3 5 4 6 Component List Description Item Number Housing seal 1 Dust seal 2 Seal carrier insert 3 O ring seal 4 Backup shim 5 Quad seal 6 Body seal 7 Large piston seal 8 Small piston seal 9 Housing shaf...

Page 7: ...m Number Bearing spacer 12 Wear plate 13 Rotor assembly 14 Driver 15 Manifold 16 Pin 17 Commutator 18 Piston 19 Piston springs 20 Endcover 21 Assembly bolt 22 Shaft key 23 Orbital Motors D9 800 801 Se...

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Page 9: ...Chapter 2 D9 800 801 Series Service Instructions Topics D9 800 801 Series Seal Kit Installation...

Page 10: ...m the vise and flip over 6 Remove any shaft hardware using a press press the shaft assembly 10a out of the rear of the housing 10 Remove the seal carrier insert 3 Remove the dust seal 2 o ring seal 4...

Page 11: ...notches is aligned with a pin closer to the I D of the commutator This notch is to be aligned with the small drilled hole on the I D land of the endcover 21 See below for timing the commutator correc...

Page 12: ...commutator 18 Caution Make sure to visually align bolt holes before the driver is in the commutator If the commutator spins during installation the motor will run in the reverse direction 19 Install n...

Page 13: ...Chapter 3 D9 800 801 Series Parts Listing Topics D9 800 801 Series Replacement Kits...

Page 14: ...tem Number Qty In Kit Order Number Spacer ring 12 1 800018012 Wear plate 13 1 800012000 Driver 15 1 800014000 Manifold 16 1 800015000 Manifold pin 17 1 800018009 Commutator 18 1 800012001 Endcover pis...

Page 15: ...Shown Not Shown Not Shown Description Housing Shaft Kit Key Kit Nut Kit Bolt Kit Washer Kit C8 Housing 40 Shaft 800130101 700669105 N A 700669305 700669306 C8 Housing 33 Shaft 800130102 N A N A N A N...

Page 16: ...sing 72 Shaft 800130213 800018026 800018025 N A N A D8 Housing 51 Shaft 800130214 700669107 700669303 700669306 N A W8 Housing 38 Shaft 800130304 800018017 800018000 N A N A W8 Housing 45 Shaft 800130...

Page 17: ...ription Standard Endcover Kit Valve Cavity Endcover Kit Internal Drain Endcover Kit Valve Cavity Internal Drain Endcover Kit 9 800016000 800016004 N A N A Orbital Motors D9 800 801 Series Parts Listin...

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