Whisper Power Power Plus User Manual Download

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12 V / 105 Ah | (1.35 kWh LiFePO4)

E n j o y G r e e n E n e r g y

Lithium Battery

Power Plus

whisperpower.com

User Manual

Summary of Contents for Power Plus

Page 1: ...12 V 105 Ah 1 35 kWh LiFePO4 Enjoy Green Energy Lithium Battery Power Plus whisperpower com User Manual ...

Page 2: ...2 WhisperPower Lithium Power Plus 12 V 105 Ah ...

Page 3: ... manual Using the Lithium Power Plus battery for any other purpose will be considered improper use and will void the warranty of the product Whisper Power cannot be held responsible for any damage caused by improper incorrect or unwise use of the product Read and understand this manual completely before using the product During the use of the product user safety should always be ensured so install...

Page 4: ...4 WhisperPower Lithium Power Plus 12 V 105 Ah ...

Page 5: ...tor 13 2 8 Peripheral equipment 14 2 8 1 Obligatory 14 2 8 2 Optional Components 14 3 Safety guidelines and measures 15 3 1 General 15 3 2 Disposal 15 4 Installation 16 4 1 General information 16 4 2 Unpacking 16 4 3 Preparing the battery for use 16 4 3 1 Placement of the battery 16 4 4 Connection wires 16 4 5 Installing the mandatory Battery Disconnect device 17 4 5 1 Using the WP WIB WhisperPowe...

Page 6: ... 23 5 2 Charging 23 5 2 1 Battery balancing 23 5 2 2 Reading out the battery s State of Charge SoC 24 5 3 Battery Monitoring Software 24 5 3 1 Battery History Recording 24 6 Inspection cleaning and maintenance 24 6 1 General information 24 6 2 Inspection 24 6 3 Cleaning 25 7 Storage 25 8 Transportation 25 8 1 General 25 9 Disposal and recycling 26 9 1 General information 26 10 Troubleshooting 27 1...

Page 7: ...s commercial vehicles leisure boats commercial vessels and stationary applications Potential applications of this Lithium Power Plus battery in clude off grid power supply marine power supply medium for renewable energy storage and traction battery for vehicles Use as a starter battery is not possible Up to 4 batteries can be connected in series or in parallel to increase the total capacity up to ...

Page 8: ...tion device needed PC ABS UL94 V 0 flame retardant battery casing Terminals for 2 x 95mm2 wire connection 2x M8 bolts per terminal External fuse needed Maximum continuous discharge 315A Wired communication infteraface CANopen Battery monitoring History Storage Adaptive cell balancing Configurable in serial or parallel connection 2 2 General product specifications Article Number 40290210 Product na...

Page 9: ...FpP 36 130 195 4S M 20 50 90 Table 4 Battery 2 3 2 Electrical properties 23 C Open Circuit Voltage 13 2V dc Nominal voltage 12 8V dc Rated capacity 105 Ah Energy 1344 Wh Charge method CCCV Charge voltage 14 3V 14 6V End of discharge voltage 10V dc Charge current Max 105 A 1C Discharge current continuous 315A 3C Discharge current 10 seconds 525A 5C Table 5 Electrical properties 23 C Open Circuit Vo...

Page 10: ...5 mm 3 6 Table 6 Dimensions 225 26 7 Figure 1 Dimensions 2 4 Environmental conditions Warning The Lithium Power Plus battery may only be used in conditions specified in this manual Exposing the Lithium Power Plus battery to conditions outside the specified boundaries may lead to serious damage to the product and or the user ...

Page 11: ... Long term 1 month storage temperature range 0 C to 35 C 32o F to 95o F Relative humidity 10 90 Corrosion Salt contaminated atmosphere up to 1 mg salt per m3 of air at all relevant temperatures and humidity conditions Applicable to equipment located in open air and made of material subject to corrosion Placement angle continuously Up right Vibrations and shocks According UN38 3 Table 7 Environment...

Page 12: ...2 V 105 Ah Battery 2 4x M8 Bolt 3 4x M8 Spring washer 4 4x M8 Plain washer 5 2x Terminal protection cap 2 7 Connections indicators and battery controls 1 2 3 4 Figure 3 Connections indicators and battery controls 1 Con 1 CANopen 5 pin micro style connector female 2 Con 2 CANopen 5 pin micro style connector male 3 Terminal 2x M8 4 Terminal 2x M8 ...

Page 13: ...ery is in operational mode and the battery is not being charged or discharged the Green LED indicator flashes every 3 seconds 2 7 2 Con1 2 CANopen 5 pin micro style connector PIN Signal Description 1 CAN_SHLD Optional CAN Shield 2 CAN_V Optional CAN external positive supply dedicated for supply of transceiver and optocouplers if galvanic isolation of the bus node applies 3 CAN_GND Ground 0V 4 CAN_...

Page 14: ...214817 WP Power Plus Whisper Interface box WIB 24 V 600 A C 50214819 WP Power Plus Whisper Interface box WIB 48 V 600 A C 40290255 WP Power Plus CAN bus cable 0 6 meter C 40290256 WP Power Plus CAN bus Power cable C 40290257 WP Power Plus CAN bus splitter C 40290258 WP Power Plus CAN bus terminator female C 40290259 WP Power Plus CAN bus terminator male C 40290340 WP Power Plus CAN bus cable to wh...

Page 15: ...y which is not designed for use with the Lithium Power Plus battery Do not mix batteries of different manufacture capacity size or type within a device Keep the Lithium Power Plus battery clean and dry Secondary batteries need to be charged before use Always use the correct charger and refer this manual for proper charging instructions Do not leave the Lithium Power Plus battery on prolonged charg...

Page 16: ...own charge immediately Warning Always remain within the limits indicated in chapter 2 during the use of the Lithium Power Plus battery Caution This Lithium Power Plus battery stores fault conditions internally like excessive charge current or deep discharge situations Whisper Power uses this information in the warranty process Warning Do not overcharge the Lithium Power Plus battery 4 3 1 Placemen...

Page 17: ...lways connect the relay between the or terminal of the battery and the load Warning Never use the Lithium Power Plus battery without a properly installed Battery Disconnect device WIB or BCI with relay 4 5 1 Using the WP WIB WhisperPower Interface Box Warning Do not connect a load or charger directly on the Lithium Power Plus battery always connect these devices at the load side of the WIB Fuse Fi...

Page 18: ...ng Lithium Power Plus batteries in series and parallel 4 6 1 Connecting Lithium Power Plus batteries in series Caution Before connecting 2 or more Lithium Power Plus batteries the Lithium Power Plus batteries must be charged to 100 SoC Caution For more than 4 Lithium Power Plus batteries in series connection consult Whisper Power or your dealer Caution Depending on the installation a precharge cir...

Page 19: ... the Lithium Power Plus batteries must be charged to 100 SoC Caution For more than 4 Lithium Power Plus batteries in parallel connection consult Whisper Power or your dealer Caution Depending on the installation a pre charge circuit is needed For further infor mation consult Whisper Power or your dealer Caution When batteries are placed in parallel configuration the used disconnect device relay sh...

Page 20: ...way from load will have lesser current contribution Wear and tear will be higher on the Lithium Power Plus battery close to the load 4 6 3 Connecting Lithium Power Plus batteries in series and parallel Caution Before connecting 2 or more Lithium Power Plus batteries the Lithium Power Plus batteries must be charged to 100 SoC Caution For more than 4 Lithium Power Plus batteries in series and parall...

Page 21: ...e the CAN bus of the Lithium Power Plus battery CON 3 needs to be connected by means of CAN to USB interface to the computer on which the monitoring software and the usb drivers are installed More information about the CANopen bus can be found at the CiA website www can cia org 4 7 1 CAN Bus network topology The CAN Bus must be used in a bus network topology Do not use a ring or a star topology Th...

Page 22: ...alvanic separation between the BMS and the Lithium Power Plus batteries CAN interface an external power supply is needed on the CAN bus The CAN bus can be powered through the CAN power cable figure 9 This situation may occur when a USB to CAN interface is directly connected to the Lithium Power Plus battery When using the BCI with 1 Lithium Power Plus battery the CAN power cable is required When u...

Page 23: ... charge the Lithium Power Plus battery with a charging current larger than 1C Warning Stop charging when the Lithium Power Plus battery switches into alarm mode the protection relay will switch off Caution Charge before use Caution Disconnect the charger from the Lithium Power Plus battery if it is not used for a long time Caution To preserve the lifespan of the Lithium Power Plus battery use a ch...

Page 24: ...he Lithium Power Plus battery from all loads and charging devices before per forming cleaning and maintenance activities see paragraph 4 8 2 Remove the external fuse before cleaning and maintenance activities 3 Place the enclosed protective caps over the terminals before cleaning and maintenance activities to avoid the risk of making a short circuit 6 2 Inspection 1 Inspect for loose and or damage...

Page 25: ...er Plus battery to 100 of its capacity before storage 2 Disconnect the Lithium Power Plus battery from all loads and if present the charging device 3 Place the terminal covers over the Lithium Power Plus battery s terminals during storage 4 Charge the Lithium Power Plus battery to 80 of its capacity every year 8 Transportation 8 1 General Always check all applicable local national and internationa...

Page 26: ...e and federal laws and regulations Batteries may be returned to the manufacturer USA Canada Lithium Iron Phosphate batteries are subject to disposal and recycling regulations that vary by country and region Always check and follow your applicable regulations before disposing of any Lithium Power Plus battery Contact Rechargeable Battery Recycling Corporation www rbrc org for U S A and Canada or yo...

Page 27: ...arger to the Lithium Power Plus battery Then press the reset button on the WIB BCI for at least 10 15 seconds to resolve the fault condition The Lithium Power Plus battery has been overcharged The BMS is now in fault condition Stop charging the Lithium Power Plus battery and press the reset button on the WIB BCI for at least 10 15 seconds to resolve the fault condition The Lithium Power Plus batte...

Page 28: ... by persons unskilled to work with electro technical devices or components g any other wrongful use contrary to the Whisper Power s user manual or the safety instruction h any use contrary to the product specifications of that product i any acts of force majeure 11 4 Except as specified in the clause 11 3 Whisper Power makes no warranty whether express or implied including without limitation any i...

Page 29: ...r s liability for loss of property damage to property and bodily injury including death caused by the application of those particular Whisper Power products shall in any event be limited to the amount actually paid out by Whisper Power s insurance company to Whisper Power in accordance with the insurance cover of that insurance policy for that particular type of damage Whisper Power has taken out ...

Page 30: ... EN 61000 4 2 2009 EN 61000 4 3 2006 A1 2008 A2 2010 EN 61000 4 4 2012 EN 61000 4 5 2007 EN 61000 4 6 2009 EMI Immunity Compliance IEC 62133 Safety IEC Compliance IEC 61960 ed2 0 Performance IEC Compliance The Technical Construction File required by this Directive is maintained at the corporate headquarters of WhisperPower BV Kelvinlaan 82 9207 JB Drachten The Netherlands Signed by Ing M Favot CTO...

Page 31: ...WhisperPower Lithium Power Plus 12 V 105 Ah 31 ...

Page 32: ...Enjoy Green Energy WhisperPower BV Kelvinlaan 82 9207 JB Drachten The Netherlands www whisperpower com sales whisperpower com ...

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