Whirlpool 4322525 Manual Download

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JOB AID
Part No. 4322525

WHIRLPOOL

SELF-CLEANING

SLIDE-IN ELECTRIC RANGES

Summary of Contents for 4322525

Page 1: ...JOB AID Part No 4322525 WHIRLPOOL SELF CLEANING SLIDE IN ELECTRIC RANGES ...

Page 2: ...ing serviced refer to the Use and Care Guide or Tech Sheet provided with the range The Wiring Diagrams and Strip Circuits used in this Job Aid are typical and should be used for training purposes only Always use the Wiring Diagram supplied with the product when servicing the unit GOALS AND OBJECTIVES The goal of this Job Aid is to provide detailed information that will enable the service technicia...

Page 3: ...2 Removing An Element Control Infinite Switch A Surface Indicator Light 4 4 Removing A Bimetal Switch 4 6 Removing The Ceran Glass Maintop 4 7 Removing A Surface Element Hot Surface Indicator Light Assembly 4 8 Removing The Oven Bake Broil Elements 4 10 Removing The Oven Light Assembly 4 12 Removing The Oven Door Gasket 4 13 Removing The Oven Light Switch 4 14 Removing The Cooling Fan 4 16 Removin...

Page 4: ...THRU 3 STANDARD PORCELAIN 4 THRU 9 PYROLYTIC SELF CLEAN FEATURE VARIATIONS ELECTRIC 0 1 2 5 7 COIL ELEMENTS 4 STANDARD PATTERN CERAMIC 6 8 9 DELUXE PATTERN CERAMIC GAS 0 1 2 3 4 6 OPEN BURNER 5 7 SEALED BURNER DOOR TYPE B SOLID BLACK GLASS L LARGE WINDOW O METAL OVEN DOOR P STANDARD WINDOW GLASS FEATURE CODE E ELECTRONIC IGNITION GAS ONLY S STANDING IGNITION GAS ONLY C COLOR COORDINATED GLASS BEFO...

Page 5: ...IAL NUMBER LABEL AND WIRING DIAGRAM LOCATIONS The Model Serial Number label and Wiring Diagram locations are shown below MODEL SERIAL NUMBER LABEL behind top left side of storage drawer WIRING DIAGRAM on back cover ...

Page 6: ...obey all safety messages This is the safety alert symbol This symbol alerts you to hazards that can kill or hurt you and others All safety messages will be preceded by the safety alert symbol and the word WARNING All safety messages will identify the hazard tell you how to reduce the chance of injury and tell you what can happen if the instructions are not followed ...

Page 7: ...Yes manual rocker Yes manual rocker Yes manual rocker Oven Heating Indicator Light Mini Red 1 in Oven Control in Oven Control Surface Unit Indicator Light Mini Red 2 Mini Red 2 Mini Red 2 Surface Unit Controls Inf Detent Hi Off Inf Detent Hi Off Inf Detent Hi Off COOKTOP FEATURES Cooktop Type Porcelain Porcelain Ceran Drip pans Chrome Porcelain Q Style Burner Type Coil Coil Radiant Burner Configur...

Page 8: ...1 2 NOTES ...

Page 9: ...r nonmetallic sheathed cop per cable with ground wire Locate the junc tion box to allow two to three feet of slack in the line so that the range can be moved if ser vicing is ever necessary Do Not cut the con duit A U L listed conduit connector must be provided at each end of the power supply cable at the range and at the junction box This range is manufactured with a white neu tral power wire and...

Page 10: ... a twist on con nector 4 Connect the two black wires together with a twist on connector 5 Connect the two red wires together with a twist on connector 6 Replace the junction box cover Where local codes do not permit connect ing the cabinet ground conductor to the white neutral junction box wire Figure 2 2 1 Disconnect the power supply 2 Separate the green and white appliance cable wires 3 Connect ...

Page 11: ...40 ampere circuit 2 8 conductors 1 10 white neutral 1 8 green grounding The range can also be connected directly to a fused disconnect or to a circuit breaker box through flexible armored or nonmetallic sheathed copper cable with a grounding wire Do not use 2 wire cable with a bare grounding wire All current carrying wires must be insu lated A U L listed conduit connector must be provided at each ...

Page 12: ...3 Remove the terminal block cover from the back of the range and the brass terminal nutsthatareattachedtotheknockout see Figure 2 6 Figure 2 6 Removing The Terminal Block Cover Nuts Figure 2 7 Mounting The Conduit Connector Conduit Connector Opening Do Not Remove Knockout 5 Slide the lead end of the power supply cord through the conduit connector and tighten the strain relief clamp Make sure that ...

Page 13: ...n Relief Figure 2 9 Connecting The Leads 8 Using the brass terminal nuts you re movedinstep3 connectthepowersupply cord lead ends to the terminal screws as follows see Figure 2 9 a White neutral lead to the center sil ver terminal screw This lead must be connected to the center terminal b Remaining two leads to the outer screw terminals 9 Make sure that the conduit strain relief is tight then moun...

Page 14: ...oving the range slide it onto a piece of cardboard or hardboard to prevent dam aging the floor covering and perform the fol lowing steps 1 Disconnect the electrical supply 2 Slide the range forward and disengage the foot with the anti tip bracket IMPOR TANT Make sure the anti tip bracket is securely attached to floor 3 Slide range back so the rear foot engages in the anti tip bracket 4 Check to se...

Page 15: ... occur it is most likely because of air flow restrictions The electric range needs sufficient air to prop erly cool the oven In addition proper air flow through the electric range also keeps the front control panel from becoming too hot while the elements are operating and causing opera tional problems To help provide the proper air flow along the back of the range the rear panel of the range has ...

Page 16: ...drops below 40 C 104 F the bimetal switch opens and turns the cooling fan off Figure 3 2 COOLING FAN AIR CHANNEL AIR FLOWS FROM CONTROL PANEL UNDER RANGE TOP OVEN VENT FOR OVEN EXHAUST AIR FLOWS INTO REAR PANEL LOUVERS AIR INLETS UNDER CONTROL PANEL COOLING FAN BIMETAL SWITCH BROIL ELEMENT BAKE ELEMENT L1 BK P L2 L1 H1 H2 BK 2A BK 2B 1A 1B LF P L2 L1 H1 H2 Y 2A Y 2B 1A 1B LR P L1 H1 H2 BR 2A BR 2B...

Page 17: ...FAN BIMETAL SWITCH Figure 3 3 Inset 2 Inset 1 BROIL ELEMENT BAKE ELEMENT L1 BK P L2 L1 H1 H2 BK 2A BK 2B 1A 1B LF P L2 L1 H1 H2 Y 2A Y 2B 1A 1B LR P L1 H1 H2 BR 2A BR 2B 1A 1B RF P L2 L1 H1 H2 R 2A BU 2B 1A 1B RR LF LR RF RR HOT SURFACE IND LIGHTS R W R BK BK SURF IND LIGHT P4 4 R P4 5 P3 1 P3 2 P2 1 P2 4 P4 1 BR BU BU BU R N O COM DOOR LATCH SW DOOR LOCK SOLENOID W GND OVEN LT P3 3 P3 4 P3 6 P3 7...

Page 18: ...B 2A 2B 1B 1A MAINTOP SENSING ROD HEATING COIL INSULATION LIMITER ELEMENT TERMINALS LIMITER TERMINALS Figure 3 4 Figure 3 5 BROIL ELEMENT BAKE ELEMENT L1 BK P L2 L1 H1 H2 BK 2A BK 2B 1A 1B LF P L2 L1 H1 H2 Y 2A Y 2B 1A 1B LR P L1 H1 H2 BR 2A BR 2B 1A 1B RF P L2 L1 H1 H2 R 2A BU 2B 1A 1B RR LF LR RF RR HOT SURFACE IND LIGHTS R W R BK BK SURF IND LIGHT P4 4 R P4 5 P3 1 P3 2 P2 1 P2 4 P4 1 BR BU BU B...

Page 19: ... senses that the door is unlocked When the door latch switch closes the control senses that the door is locked The door latch switch mounted on the solenoid bracket is in the N O normally PLUNGER OUT DOOR UNLOCKED LATCH ACTUATOR ROD LATCH ACTUATOR ROD DOOR LATCH SWITCH OPEN SOLENOID 120 VAC DOOR UNLOCKED PLUNGER IN DOOR LOCKED DOOR LATCH SWITCH CLOSED SOLENOID 120 VAC DOOR LOCKED Figure 3 6A The D...

Page 20: ...e time to between 2 1 2 and 4 1 2 hours The chart shows a normal 3 1 2 hour Self Clean cycle Note that although the heating turns off after 3 hours the door will remain locked for an ad ditional 1 2 hour so the oven can cool suffi ciently During the Self Clean cycle the bake element is on all the time see Figure 3 7 If the door latch switch is not activated during the clean operation the cycle is ...

Page 21: ...ge com ponents are identical and are serviced in the same manner Figure 4 1 Surface Element 4 With Limiter 4 Oven Temperature Sensor Electronic Oven Control Control Panel Oven Light Switch Surface Indicator Light 2 Cooling Fan Bimetal Switch Ambient Bimetal Switch Oven Door Glass Fiberglass Door Gasket Oven Light Door Latch Assembly Cooling Fan Broil Element Bake Element Double Line Break DLB Rela...

Page 22: ...l panel flange and remove it REMOVING THE ELECTRONIC OVEN CONTROL THE CONTROL PANEL 4 To remove the electronic oven control a Remove the two screws from the be zel and window and remove them from the control panel b Remove the two screws from the bracket lift the electronic oven control assembly off the control panel and ro tate it back so you can access the con nectors c Disconnect the three conn...

Page 23: ...ottom Screws CONTROL PANEL Top Screw Bracket Top Screw Control Panel Glass Unsnap Clip To Remove Glass Unsnap Clip To Remove Glass Bezel Window Electronic Oven Control 5 Pin Connector PH01 7 Pin Connector PH03 5 Pin Connector PT02 ELECTRONIC OVEN CONTROL COMPONENT SIDE INSET ...

Page 24: ...top of the maintop so you can access the element control wiring c Disconnect the wires from the termi nals on the element control and recon nect them to the identically marked ter minals of the new control see the in set 4 To remove a surface indicator light a Hold the lens in place with one hand and unclip the indicator light from the lens see Figure 4 3 REMOVING AN ELEMENT CONTROL INFINITE SWITC...

Page 25: ...ed Red Yel Yel INSET L1 L2 P H2 H1 L1 L2 P H2 H1 L1 L2 P H2 H1 L1 L2 P H2 H1 LEFT REAR LEFT FRONT RIGHT REAR Right Surface Indicator Light RIGHT FRONT 2 Blk 2 Blk Blu Blk Red Left Surface Indicator Light Element Control Screws Left Surface Indicator Light Right Surface Indicator Light Figure 4 4 ...

Page 26: ...t careful 1 Turn off the electrical power to the range 2 Remove the control panel and rotate it back on top of the maintop so it is out of the way see page 4 2 for the removal proce dure NOTE You do not have to remove the electronic oven control from the panel 3 To remove a bimetal switch remove the mounting screw and disconnect the wires from the terminals see Figure 4 5 Ambient Bimetal Switch Co...

Page 27: ...oval proce dure NOTE You do not have to remove the electronic oven control from the panel Refer to Figure 4 6 for the following steps 3 Remove the four chassis screws two on each side from the control panel chassis 4 Lift the front of the chassis at the center and prop it up with a board NOTE You may have to unclip the two cooling fan motor wires to raise the chassis high enough to access the scre...

Page 28: ...wing steps 3 Remove the four chassis screws two on each side from the control panel chassis 4 Lift the front of the chassis at the center and prop it up with a board NOTE You may have to unclip the two cooling fan motor wires at the left front corner to raise the chassis high enough to access the screws 5 To remove the left front or right rear element a Remove the screw from the retaining rod b Di...

Page 29: ...ight Rear 8 2100 W Right Front 7 1700 W Mounting Screws Hot Surface Indicator Lights Retaining Rod Retaining Rod Retaining Rod Retaining Rod Limiter Limiter Limiter Limiter TOP VIEW Control Panel Chassis Screws Fan Motor Wires In Clip Figure 4 7 ...

Page 30: ...move the bake element a Remove the two screws from the mounting plate and pull the element forward as far as the wires will allow b Disconnect the wires from the bake el ement terminals and remove the ele ment Refer to Figure 4 9 for the following steps 3 To remove the broil element a Remove the two screws from the broil element mounting plates b Pull the broil element forward and un hook the brac...

Page 31: ...4 11 Mounting Plate BROIL ELEMENT Slot Bracket Screw Bracket Blue Wire Blue Wire Figure 4 9 BAKE ELEMENT Red Wires Mounting Plate Screw 2 Figure 4 8 ...

Page 32: ...Figure 4 10 for the following steps 3 Unscrew the oven light lens and remove the lens and the gasket 4 Unscrew the light bulb and set it aside 5 Use a screwdriver blade and pry the old light socket assembly out of the oven opening and pull it forward as far as the wiring will allow 6 Remove the wires from the light socket terminals 7 Connect the wires to the new light socket terminals and then pre...

Page 33: ... evenly installed all the way around the door otherwise a poor seal could result 7 Tighten the two hex head screws at the rear of the range to secure the gasket WARNING Electrical Shock Hazard Disconnectfromelectricalsupplybeforeser vicing unit Failure to do so could result in death or electrical shock CAUTION When you work on the range be careful when handling the sheet metal parts Sharp edges ma...

Page 34: ...ews from the rear panel mounting tabs for the right side panel b From the back push the side panel for ward as far as it will go and unhook it from the screw at the top front corner c Pull the top away from the range sev eral inches then lift the panel free of the retaining clips at the bottom 4 Press in on the locking arms while you push out on the body of the oven light switch and remove the swi...

Page 35: ...etaining Clips Retaining Clips Over Top Edge Of Panel Side Panel Cutout Cutout Top Screw Bottom Screw Rear Panel Tabs Retaining Clps RAIL Top Front Corner Screw INSET 2 Oven Light Switch Locking Arm Wires Figure 4 14 ...

Page 36: ...side the storage drawer area re move the screw from the front of the hous ing 6 From outside the range remove the re maining screw from the front of the hous ing and lower the housing so you can access the cooling fan mounting screws 7 Unplug the wires from the terminals of the cooling fan 8 Remove the three flat head screws from the cooling fan and remove the fan from the housing REMOVING THE COO...

Page 37: ...4 17 INSET Housing Cooling Fan Flat Head Screw 3 Housing Screw Cooling Fan White Wires Yellow Wire HOUSING Access These Screws From Inside Storage Drawer Area Figure 4 15 ...

Page 38: ...re 4 17 for the following steps 4 To remove the oven temperature sen sor Inset 1 a From inside the oven remove the mounting screw and pull the sensor forward as far as the wires allow b From behind the range unplug the connectors from the sensor harness and the main harness and push the wires and connector through the ac cess hole 5 To remove the door latch switch from the door latch assembly Inse...

Page 39: ...ure Sensor INSET 2 INSET 1 Assembly Mounting Screw Assembly Mounting Screw Latch Actuator Rod Hex Nuts W Lockwashers Latch Sensing Switch 2 Wire Connector Switch Screws Solenoid Spring Plunger Bracket Insert End Of Rod Into Arm On Plunger Solenoid Screw W Star Washer Yellow Wire Brown Wire Figure 4 17 ...

Page 40: ...o release the hinge brackets from their stop NOTE The oven door has three glass panels see Figure 4 18 To replace the oven glass panels inside the door you must first remove thedoorglass Toreplacetheinnerovenglass you have to first remove the door glass and the outerovenglasspanels Refertothesection s as necessary Door Glass Outer Oven Glass Inner Oven Glass Door Handle Assembly WARNING Electrical...

Page 41: ...nd the retainer NOTE Make sure that the glass is over the front edges of the side covers and not under them 7 Reinstall the oven door on the range as follows a Grasp the door by the sides and slide the two door hinges into the tracks in the range slots as far as the stop b Pull the oven door open to the first broil stop c Lift the door straight up and push in until the hinges are over the stop and...

Page 42: ...om the door tabs and remove it 7 Install the new outer oven glass in the door 8 Reassemble the oven door 9 Reinstall the oven door on the range as follows a Grasp the door by the sides and slide the two door hinges into the tracks in the range slots as far as the stop b Pull the oven door open to the first broil stop c Lift the door straight up and push in until the hinges are over the stop and ar...

Page 43: ...thefollowingsteps Refer to Figure 4 23 for the following steps 2 Position the oven door with the inner oven glass facing up 3 Remove the two bottom screws from the right hinge then lift the bottom of the hinge assembly and unhook the top tab from the slot in the panel and remove the hinge 4 Lift the right side of the inner door panel Slide the panel out from under the lip at the bottom of the door...

Page 44: ...4 24 NOTES ...

Page 45: ...s defective and should be replaced COOLING FAN MOTOR TERMINALS ELEMENT CONTROL INFINITE SWITCH Electrical Shock Hazard Disconnect from electrical supply before ser vicing unit Failure to do so could result in electrical shock or other personal injury WARNING L1 L2 P H2 H1 L1 P H1 H2 L2 Test Procedure Refer to page 4 4 for the location of the ele ment controls and the procedure for servicing them T...

Page 46: ...htterminals Ifthereadingis0 volts check the wiring If the meter reads 120 volts AC replace the indicator light Electrical Shock Hazard Disconnect from electrical supply before ser vicing unit Failure to do so could result in electrical shock or other personal injury WARNING Test Procedure Refer to page 4 8 for the location of the hot surface indicator lights and the procedure for servicing them To...

Page 47: ...TION LIMITER Electrical Shock Hazard Disconnect from electrical supply before ser vicing unit Failure to do so could result in electrical shock or other personal injury WARNING Test Procedure Refer to page 4 8 for the location of the sur face elements and the procedure for servicing them To test a surface element perform the follow ing steps 1 Useanohmmeterandsettherangeswitch to R x 1 2 With no p...

Page 48: ...Ω If the reading is not within the range shown the element is defective and should be re placed BAKE ELEMENT Electrical Shock Hazard Disconnect from electrical supply before ser vicing unit Failure to do so could result in electrical shock or other personal injury WARNING Test Procedure Refer to page 4 10 for the location of the element and the procedure for servicing it To test the bake element p...

Page 49: ... Electrical Shock Hazard Disconnectfromelectricalsupplybeforeser vicing unit Failure to do so could result in electrical shock or other personal injury WARNING Test Procedure Refer to page 4 18 for the location of the door latch switch and the procedure for servicing it To test the switch perform the following steps 1 With no power applied remove the wires from the door latch switch terminals 2 To...

Page 50: ...lts are not obtained the switch is defective and should be replaced Yellow Narrow Terminal Red Wide Terminal Black Wide Terminal Ambient Bimetal Switch Cooling Fan Bimetal Switch RESETTABLE BIMETAL SWITCH Electrical Shock Hazard Disconnectfromelectricalsupplybeforeser vicing unit Failure to do so could result in electrical shock or other personal injury WARNING Test Procedure Refer to page 4 6 for...

Page 51: ...n temperature sensor perform the following steps 1 Useanohmmeterandsettherangeswitch to R x 10 2 With no power applied touch the leads of the ohmmeter to the connector pins of the sensor you do not have to separate the connectors Depending upon the oven temperature you should obtain the corre sponding reading Temperature F Resistance Ω 32 1 9 1000 4 0 75 2 5 1091 5 3 250 4 4 1453 8 9 350 5 4 1654 ...

Page 52: ...5 8 NOTES ...

Page 53: ... is normal on a new range The factory applied protective coating is burning off Substance e g food or other ma terial has spilled onto the ele ment Protective coating will burn off in several minutes Fumes are non toxic Let element cool then clean ac cording to Use Care instruc tions Oven element does not heat No line voltage Loose or bad wiring Check circuit breaker Repair or replace wiring see w...

Page 54: ... Bulb burned out Circuit breaker or fuse is open Replace bulb Check circuit breaker or replace fuse Check continuity and or replace switch Defective switch Defective indicator light Defective latch safety switch Door locks but indicator lights do not light Oven does not begin clean cycle Replace indicator light Replace switch Failed electronic board Electronic timer will not accept programming Rep...

Page 55: ...f oven e g being used to heat the home Use oven for baking only Replace rollers Worn or broken broil stop rollers Oven door difficult to open Door sagging on one side Hinge loose or out of position to oven liner Adjust hinges Door does not close completely at top Broken or misadjusted door spring Door fits too tight at bottom Adjust or replace spring Adjust hinges outward Door glass breaks Open do...

Page 56: ...ure adjustment If the START ENTER keypad is not pressed within 5 minutes the adjustment is ignored NOTE The BAKE temperature adjustment can not result in operating temperatures higher than 525 F or lower than 170 F as measured at oven cavity center Once the BAKE tempera ture has been adjusted BROIL temperatures are automatically offset to the same degree The CLEAN temperature is also offset auto m...

Page 57: ...do not agree 1 If door latched A Disconnect power from unit B Check wires and connectors from control to door switch then from door switch to control If no damage to wires and all connectors okay proceed to step C C Replace door switch D Reapply power E Press and hold any key down for 1 minute to clear F5 failure code from memory F2 will appear Press CANCEL and observe for 1 minute to ensure opera...

Page 58: ...6 6 NOTES ...

Page 59: ... N O COM DOOR LATCH SW DOOR LOCK SOLENOID W GND OVEN LT P3 3 P3 4 P3 6 P3 7 P2 2 P2 3 OR P6 GND G P3 5 P4 3 OVEN TEMP SENSOR DOOR SW OVEN CONTROL V V SURF IND LIGHT W BK BU W L2 R Y Y BK M BI METAL SW FAN N O BI METAL SW AMBIENT N C BU V V V V BU N N P L2 L1 H1 H2 N OPTIONAL COIL ELEMENT Y Y W BK V R L2 BROIL RELAY BAKE RELAY DLB RELAY SUR IND LIGHT INF SWITCH TRANSFORMER OVEN LIGHT RELAY LATCH RE...

Page 60: ...P2 4 BAKE RELAY DOOR SWITCH DOOR LATCH SWITCH P3 1 P3 2 P3 3 P3 4 P3 6 P3 7 SENSOR BR W W BROIL ELEMENT L1 W L2 BI METAL SW FAN N O BI METAL SW AMBIENT N C BK Y Y M DLB RELAY OVEN LIGHT U S MODELS BK R OVEN CONTROL N DOOR SW W P4 4 P4 3 P3 4 P3 3 OVEN LT L1 OVEN LIGHT RELAY OVEN LIGHT CANADIAN MODELS OVEN LT L1 NC N W DOOR SW OVEN LIGHT SW QUICK DISCONNECT PLUGS BU BU Y Y G V V 1 P3 W BK R BR 1 P4...

Page 61: ...OCK DISPLAY ON GND OVEN CONTROL N L1 G BK W P3 5 P4 1 TRANSFORMER P4 3 CERAMIC COOKTOP SURFACE UNIT IF EQUIPPED L1 L2 BK BK LIMITER W L2 W R INFINITE SW SURFACE ELEMENT SURFACE IND LIGHT BU INFINITE SW HOT SURFACE IND LIGHT L1 P H1 2B 1B L2 LIMITER 1A 2A H2 N LIMITER COIL COOKTOP SURFACE UNIT IF EQUIPPED L1 L2 BK W R INFINITE SW SURFACE ELEMENT SURFACE IND LIGHT INFINITE SW L1 P H1 L2 H2 N FRONT R...

Page 62: ...7 4 NOTES ...

Page 63: ...rst broil stop 2 Grasp the oven door on both sides Simul taneously lift straight up and pull out on the door for approximately two inches to re lease the hinge brackets from the hinge stops Oven Door Door Hinge 3 Close the door completely so it is perpen dicular to the floor then pull the door out of the oven tracks ...

Page 64: ... the product warranty and provide after warranty service anywhere in the United States To locate the desig nated Whirlpool service company in your area call our Consumer Assistance Center telephone number see Step 1 or look in your telephone directory Yellow Pages un der APPLIANCE HOUSEHOLD MAJOR SERVICE REPAIR See Whirlpool Appliances or Authorized Whirlpool Service Example XYZ Service Co WASHING...

Page 65: ... the appliance F In Canada travel or transportation expenses for customers who reside in remote areas G Replacement parts or repair labor costs for units operatedoutsidetheUnitedStatesandCanada WHIRLPOOL CORPORATION AND INGLIS LIMITED SHALL NOT BE LIABLE FOR INCI DENTAL OR CONSEQUENTIAL DAMAGES Some states or provinces do not allow the exclu sion or limitation of incidental or consequential damage...

Page 66: ...8 4 NOTES ...

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