Werner & Weber MPC-A Operation Manual Download

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WERNER & WEBER

Warenhandelsgesellschaft m.b.H., A1050 Wien, Margaretengürtel18/2, Austria

Tel: +43/1/544/92/40, Fax: +43/1/544/92/20, e-mail: [email protected], www.werner-weber.com

Operation Manual

MPC-A

mobile compactor

MPC-K

MPC-L

Summary of Contents for MPC-A

Page 1: ...Warenhandelsgesellschaft m b H A1050 Wien Margaretengürtel18 2 Austria Tel 43 1 544 92 40 Fax 43 1 544 92 20 e mail infoline werner weber com www werner weber com Operation Manual MPC A mobile compactor MPC K MPC L ...

Page 2: ...ward No product liability is accepted for damages resulting from inadequate use or handling of our waste compactors No claims whatsoever including claims regarding product design can be derived from the contents of this operation manual In case of further questions or queries you are kindly referred to our customer service department INTRODUCTION Warenhandelsges m b H A 1050 Wien Margaretengürtel ...

Page 3: ... A 9 2 2 8 Tip bar type MPC A 9 2 2 9 Lifting bar types MPC K MPC L 10 2 2 10 Locking of the discharge door types MPC K MPC L 10 2 2 11 Discharge door catch 10 3 Operation handling 11 3 1 Installation instructions 11 3 2 Initial operation 12 3 3 Trouble shooting 13 4 Care and servicing 14 4 1 Periodical maintenance 15 5 Annex Technical Data 16 Dimensions 17 Lubricating scheme 18 Hydraulic diagram ...

Page 4: ...ined staff and clarify competencies in regard to product operation maintenance and repair beforehand 4 Authorize the responsible operating staff to reject third party instructions that are an apparent safety hazard 5 Workshop trainees or apprentices must not operate or otherwise tamper with the machine in the absence of an experienced operator 6 Perform regular checks to ensure staff s compliance ...

Page 5: ...machine against unauthorised operation Remove key from padlock and keep it during maintenance Disconnect supply mains from plug 11 2 Prior to opening any repair work the respective hydraulic parts including pressure pipes must be depressurized 11 3 Make sure that all supports and protection pads against vibration friction and heat build up are properly adjusted 11 4 Check all electrical equipment ...

Page 6: ... directions remain within each other s sight or hearing 14 3 The machine must always be supported in such a way that weight transfers do not cause unsteadiness Avoid that steel rests on steel 14 4 For maintenance repair works above body height adequate ladders and or platforms are necessary Never use machine parts for climbing All handles steps rails platforms ladders and the like must be kept cle...

Page 7: ...board etc They are not suitable for sand gravel rumble hot ashes inflammable acidic or alkaline substances or heavy metal parts such as profiles beams Waste compactors of the types MPC A MPC K and MPC L are designed for a temperature range of 20 to 60 degrees Celsius 2 DESCRIPTION 2 1 USE 2 2 DESCRIPTION OF MAIN COMPONENTS 2 2 1 WASTE COMPACTOR of the type MPC A Skip loader unit issue january 2003...

Page 8: ... 8 discharge door lock Overall view with optional side walls and hopper lid 2 2 3 OPTIONALS Waste compactors may be equipped with the following optionals Hoppers Hoppers with lid Hydraulic container dumping system Container liquid sealed Bilateral braces for container handling systems Supplementary rolls front 95 or 100 container full warning Limit stop switch for ram face open or closed position ...

Page 9: ...witch serves for gradual opening of the ram face in case of emergency 5 The power cable is connected to the socket by means of a CEE standard plug 2 2 5 HYDRAULIC POWER PACK The hydraulic power pack is located above the charging opening and comes in closed design with maintenance lid The power pack serves for the control and supply of the two hydraulic cylinders behind the ram face The hydraulic u...

Page 10: ...ised operation Remove key from padlock and keep it during maintenance Disconnect supply mains from plug 2 2 7 Locking of the DISCHARGE DOOR type MPC A The discharge door is fitted with a special locking mechanism Secure locking mechanism always with the safety lever DANGER Note that the discharge door must be closed and locked before starting the compaction process 2 2 8 TIP BAR type MPC A All was...

Page 11: ...s 2 2 10 Locking of the DISCHARGE DOOR types MPC K MPC L The discharge door is provided with a ratchet locking mechanism Turn the lever for opening or closing locking mechanism DANGER Note that the discharge door must be closed and locked before starting the compaction process 2 2 11 DISCHARGE DOOR CATCH The discharge door has a mechanism designed for fastening the open door during the discharge o...

Page 12: ...east 1 m above ramp height i e operator s location 4 Note that the floor for installation of the compactor should be even 5 If required provide additional lighting at the installation site in accordance with AAV 6 Protect installation site against accessing by unauthorized personnel 7 Note that the power supply at the installation site must be protected by means of a safety switch with a sensitivi...

Page 13: ...o so since the pump will not be lubricated once the motor takes the wrong direction Reverse poles of the plug in the machine socket by switching the pole changer 5 After starting the motor the ram face will alternately move forward and backward For this purpose two hydraulic cylinders alternately move up and down The movement of the hydraulic cylinders is reversed by means of a hydraulic control u...

Page 14: ...otor motor runs ram face does not polarity change 2 of the 3 phases of plug operate connection too little hydraulic oil check oil level and refill if required main valve defective main valve defective hydraulic pipes and hydraulic unit leak hydraulic unit leak pump defective replace pump ram face toes out during operation ram face guide loose call service telescope plates do not stay call service ...

Page 15: ...ulic unit 2 adjustment if required 3 inspection of power unit 4 lubrication 5 filter cleaning 6 oil change once a year 7 overall inspection DANGER During all maintenance work compliance with the following safety instructions also see chapter 1 is required 1 Switch off main switch and padlock machine against unauthorized operation Remove key from padlock and keep it during maintenance 2 Push the EM...

Page 16: ... out filter and subsequent cleaning 2 3 Check oil level and refill hydraulic oil HLP 22 via the filler Check all electric parts for possible damage DANGER Do not service the hydraulic unit other than in cold condition Close charging opening safe to step on before servicing Quarterly Check hydraulic unit for tightness Lubricate guides with Signum LM grease Lubricate nipples of the rollers hydraulic...

Page 17: ... 1440 1440 2330 2330 2330 2330 Opening height E mm 1300 1300 1340 1340 1340 1340 1340 1340 1340 1340 Opening width F mm 1630 1630 1948 1948 1948 1948 1948 1948 1948 1948 Roller distance G mm 2160 2160 2160 2160 2160 2160 2160 2160 Ram stroke H mm 1230 1230 1230 1230 1230 1230 1980 1980 1980 1980 Stand width J mm 1280 1280 Roller width K mm 300 300 300 300 300 300 300 300 Empty weight kg 3340 3560 ...

Page 18: ...issue january 2003 Page 17 ANNEX DIMENSIONS Types MPC K and MPC L Type MPC A ...

Page 19: ...issue january 2003 Page 18 ANNEX LUBRICATIONS SCHEME MPC K and MPC L S S S S ANNEX LUBRICATIONS SCHEME MPC A S S S S S S S ...

Page 20: ...issue january 2003 Page 19 ANNEX HYDRAULIC DIAGRAM MPC A MPC K AND MPC L Compactor rear end position full indication BF PZ ...

Page 21: ...Hz safety switch max rear front end position BF PZ pressure switch release button Q1 motor protective switch F1 overload relay K1 time relay operating time K2 power switch T1 transformer S1 emergency Off S2 emergency Off S3 release button S4 start button S6 safetey switch maintenance door S8 limit stop switch ...

Page 22: ...ar front end position BF PZ pressure switch release button Q1 motor protective switch F1 overload relay K1 time relay operating time K2 power switch K4 time relay full indication T1 transformer S1 emergency Off S2 emergency Off S3 release button S4 start button S6 safetey switch maintenance door S8 limit stop switch H3 full indication ...

Page 23: ...low referenced machine complies with the safety provisions of annex I of machinery directive 98 37 EEC Machine description waste compactor MPC A Machine types MPC8 A MPC10 A MPC12 A MPC15 A Applied harmonised standards in particular 98 37 EG MSV BGBl Nr 306 1994 EN292 EN294 EN349 EN418 EN811 EN953 EN954 1 EN60204 1 Applied national technical standards and specifications in particular EN 292 1 EN 2...

Page 24: ...low referenced machine complies with the safety provisions of annex I of machinery directive 98 37 EEC Machine description waste compactor MPC K Machine types MPC16 K MPC18 K MPC20 K MPC25 K Applied harmonised standards in particular 98 37 EG MSV BGBl Nr 306 1994 EN292 EN294 EN349 EN418 EN811 EN953 EN954 1 EN60204 1 Applied national technical standards and specifications in particular EN 292 1 EN ...

Page 25: ...low referenced machine complies with the safety provisions of annex I of machinery directive 98 37 EEC Machine description waste compactor MPC L Machine types MPC16 L MPC18 L MPC20 L MPC23 L Applied harmonised standards in particular 98 37 EG MSV BGBl Nr 306 1994 EN292 EN294 EN349 EN418 EN811 EN953 EN954 1 EN60204 1 Applied national technical standards and specifications in particular EN 292 1 EN ...

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