Weider 831.159832 User Manual Download | Manualshive

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Summary of Contents for 831.159832

Page 1: ...Serial _ Number Decal EXEF_CI_E EQUIPMENT HELPLINE 1 800 736 6S79 SEARS ROEBUCK AND CO HOFFMAN ESTATES IL 60179 CAUTION Read all precautions and instruc tions in this manual before using this equipment Save this manu al for future reference USER S MANUAL Patent Pending www weiderfitness com new products prizes fitness tips and much morel ...

Page 2: ...SHOOTING AND MAINTENANCE 28 CABLE DIAGRAMS 30 ORDERING REPLACEMENT PARTS Back Cover FULL 90 DAY WARRANTY Back Cover Note A PART LIST EXPLODED DRAWING and a PART IDENTIFICATION CHART are attached in the center of this manual Remove the PART LIST EXPLODED DRAWING and the PART IDENTIFICATION CHART before beginning assembly 2 ...

Page 3: ...se that could cause the weight system to tip 11 Never release the press arm butterfly arms leg lever press plate lat bar ab strap or nylon strap while weights are raised the weights will fall with great force 12 Always disconnect the lat bar from the weight system when performing an exercise that does not use the lat bar 13 Make sure that the cables remain on the pul leys at all times If the cable...

Page 4: ...l questions please call our toll free HELPLINE at 1 800 736 6879 Monday through Saturday 7 a m until 7 p m Central Time excluding holidays To help us assist you please note the prod uct model number and serial number before calling The model number is 831 159832 The serial number can be found on a decal attached to the weight system see the front cover of this manual Please use the drawing below t...

Page 5: ...you have the following tools Two adjustable wrenches One standard screwdriver _ _ _ One phillips screwdriver One rubber mallet You will also need grease or petroleum jelly a small amount of soapy water and clear tape or masking tape Note Assembly will be more convenient if you have a socket set a set of open end or closed end wrenches or a set of ratchet wrenches How to Identify Parts To help you ...

Page 6: ...ase 2 to the Butterfly Base 1 with two 5 16 x 2 3 4 Bolts 89 a Medium Support Plate 109 and two 5 16 Nylon Locknuts 86 Do not tighten the Nylon Locknuts yet Note There are three kinds of Support Plates The main difference between them is the dis tance between the holes When you need a Support Plate find the kind with holes that will fit over the bolts you are using Press a 2 Square Inner Cap 67 in...

Page 7: ... the Butterfly Top Frame 7 to the indicat ed bracket at the top of the Butterfly Upright 4 with two 5 16 x 2 3 4 Bolts 89 a Medium Support Plate 109 and two 5 16 Nylon Locknuts 86 6 Press a 2 Square Inner Cap 67 halfway into the top of the Butterfly Leg 11 Attach a Bumper 50 to the Butterfly Leg with a 1 Tap Screw 80 Attach the Butterfly Seat Frame 10 to the Butterfly Leg 11 with two 5 16 x 2 3 4 ...

Page 8: ...Bolt 112 in the Press Base 3 Hand tighten a 3 8 Nylon Jamnut 92 onto the 3 8 x 2 1 2 Carriage Bolt Do not tighten the Nylon Jamnut yet Note Do not thread a Nylon Jamnut onto the 3 8 x 4 Carriage Bolt yet Attach the Upright Support 6 to the Press Upright 5 with two 5 16 x 2 1 2 Carriage Bolts 75 and two 5 16 Nylon Locknuts 86 Do not tighten the Nylon Locknuts yet g Press a 2 Square Inner Cap 67 int...

Page 9: ...t Guides Note The wide end of the Weight Bumpers must be on bottom Insert the Left Weight Guides into the indicated holes in the Center Base 2 Set the other two Weight Bumpers 46 over the indicated holes in the Center Base 2 Note The wide end of the Weight Bumpers must be on bottom Insert the Right Weight Guides 26 through the Weight Bumpers and into the holes in the Center Base 12 Attach the indi...

Page 10: ...oove fits over the welded pin on the Short Weight Tube 44 14 Slide the Bottom Weight 47 and seven Weights 41 onto the Left Weight Guides 27 Make sure the Weights are turned so the pin grooves are on the bottom Press a Weight Tube Bumper 45 into the lower end of the Long Weight Tube 43 Slide the Long Weight Tube into the center holes in the Weights 41 Slide the other Top Weight 42 onto the Left Wei...

Page 11: ...h a 3 8 x 2 3 4 Bolt 82 a Large Support Plate 29 and a 3 8 Nylon Locknut 90 Do not tighten the Locknut yet Locate the parts bag labeled PULLEY BAG 1 Remove a 3 1 2 Pulley 35 from the bag Slide a 3 1 2 Pulley 35 and a Cable Trap 38 onto a 3 8 x 4 Bolt 78 Slide the Bolt through the Large Support Plate 29 and Press Top Frame 9 and hand tighten a 3 8 Nylon Locknut 90 onto it Attach the Center Top Fram...

Page 12: ...0 See the inset drawing Press a Plastic Bushing 60 onto each welded tube on the Press Frame 17 Slide the Press Frame into place on the Press Base 3 Note This will be a tight fit The Plastic Bushings should fit onto each end of the welded tubes in the Base Lubricate the 3 8 x 8 Bolt 106 Attach the Press Frame 17 to the Press Base 3 with the Bolt and a 3 8 Nylon Jamnut 92 Do not over tighten the Nyl...

Page 13: ... the Left Butterfly Arm 20 Cable Assembly iiiiiiiiiiii 23 Locate and open the parts bag labeled CABLE ASSEMBLY For cable identification and routing during steps 23 to 61 refer to the CABLE DIAGRAMS and CABLE ID CHART on pages 30 and 31 Identify the Butterfly Cable 73 It is approxi mately 52 long and it has an eyelet on each end Attach the Butterfly Cable to the bracket on the Left ButterflyArm 20 ...

Page 14: ...e bracket on the back of the Butterfly Upright 4 with a 3 8 x 2 1 2 Bolt 105 and a 3 8 Nylon Locknut 90 Make sure the Long Cable Trap is orient ed as shown 27 Attach the Butterfly Cable 73 to the bracket on the Right Butterfly Arm 19 with a 5 16 x 1 Shoulder Bolt 84 and a 5 16 Nylon Jamnut 77 28 Identify the Rear Cable 70 It is approximately 95 1 8 long and it has an eyelet on one end and a thread...

Page 15: ...ylon Locknut 90 31 Attach the end of the Rear Cable 70 to a U Bracket 33 with a 1 4 Washer 99 and a 1 4 Nylon Locknut 103 Attach the U 1Bracket 33 to the Short Weight Tube 44 with a 5 16 x 1 3 4 Bolt 96 and a 5 16 Nylon Locknut 86 32 Identify the Ab Cable 74 It is approximately 226 1 2 long and it has a ball on one end and an eyelet on the other Wrap the Ab Cable 74 around a 3 1 2 Pulley 35 as sho...

Page 16: ...31 with a 3 8 x 1 3 4 Bolt 94 and a 3 8 Nylon Locknut 90 35 Wrap the Ab Cable 74 around a 3 1 2 Pulley 35 in the direction shown Attach the Pulley and a Cable Trap 38 to the indicated bracket on the Butterfly Base 1 with a 3 8 x 2 Bolt 93 and a 3 8 Nylon Locknut 90 Make sure the Cable Trap is positioned to hold the Cable in the groove of the Pulley 36 Wrap the Ab Cable 74 around a 3 1 2 Pulley 35 ...

Page 17: ...si tioned to hold the Cable in the groove of the Pulley 39 Remove the 3 8 x 3 3 4 Bolt 101 and the 3 8 Nylon Locknut 90 used in step 37 Wrap the Ab Cable 74 around a 3 1 2 Pulley 35 in the direction shown Attach the Pulley to the indi cated bracket on the Center Base 2 and the 3 1 2 Pulley 35 used in step 37 to its bracket with the 3 8 x 3 3 4 Bolt 101 and the 3 8 Nylon Locknut 90 Note Make sure t...

Page 18: ...Nylon Locknut 90 Make sure the Cable Trap is positioned to hold the Cable in the groove of the Pulley 43 Wrap the Low Cable 71 around a 3 1 2 Pulley 35 in the direction shown Attach the Pulley and a Cable Trap 38 to the indicated hole in the Butterfly Upright 4 with a 3 8 x 4 3 4 Bolt 102 and a 3 8 Nylon Jamnut 92 Note Thread the Jamnut only two turns onto the Bolt another Pulley will be attached ...

Page 19: ...tely 387 5 8 long and it has a ball on one end and a threaded shaft on the other Wrap the Press Cable 72 around the Pro Pulley 110 in the direction shown Attach the Pulley to the Press Top Frame 9 with a 3 8 x 3 1 2 Bolt 111 a 3 8 Washer 97 and a 3 8 Nylon Jamnut 92 Make sure the Cable is between the Pulley and the pin on the Press Top Frame 48 Route the threaded end of the Press Cable 72 around t...

Page 20: ...side of the Press Frame Make sure the Cable Trap is positioned to hold the Cable in the groove of the Pulley 51 Wrap the Press Cable 72 around a V Pulley 34 in the direction shown Attach the Pulley and a Long Cable Trap 37 to the small tube on the Press Upright 5 with a 3 8 x 3 1 4 Bolt 104 a 3 8 Washer 97 and a 3 8 Nylon Locknut 90 Note The small tube has four adjustment holes Attach the V Pulley...

Page 21: ...another Pulley will be attached to the Bolt in step 56 Make sure the Cable Trap is positioned to hold the Cable in the groove of the Pulley 55 Wrap the Press Cable 72 around a V Pulley 34 in the direction shown Attach the Pulley and a Long Cable Trap 37 underneath the Press Seat Frame 12 with a 3 8 x 4 1 4 Bolt 85 a 3 8 Washer 97 and a 3 8 Nylon Locknut 90 Note the Press Seat Frame has five adjust...

Page 22: ... shown Slide a Cable Trap 38 and the Pulley onto the 3 8 x 4 Carriage Bolt 112 in the Press Base 3 Secure the Pulley with a 3 8 Nylon Jamnut 92 Make sure the Cable Trap is positioned to hold the Cable in the groove of the Pulley 59 Lay the Press Cable 72 in the bracket on the Center Base 2 Attach a 3 1 2 Pulley 35 inside the bracket with a 3 8 x 1 3 4 Bolt 94 and a 3 8 Nylon Jamnut 92 60 Wrap the ...

Page 23: ...63 Insert a 1 4 x 2 1 2 Carriage Bolt 91 through the center hole in a Seat Plate 30 Attach the Seat Plate to a Seat 23 with two 1 4 x 3 4 Bolt 98 Insert the 1 4 x 2 1 2 Carriage Bolt 91 into the indicated hole in the Butterfly Seat Frame 10 and secure it with a 1 4 Washer 99 and a 1 4 Nylon Locknut 103 Secure the other end of the Seat 23 with a 1 4 x 2 1 2 Bolt 79 and a 1 4 Washer Attach the other...

Page 24: ...ert a Pad Tube 51 into the indicated hole in the Butterfly Leg 11 Slide two Foam Pads 52 onto the ends of the Pad Tube 67 Attach the Curl Pad 22 to the Curl Post 21 with two 1 4 x 3 4 Bolts 98 65 66 64 67 22 98 68 Make sure that all parts have been properly tightened The use of the remaining parts will be explained in ADJUSTMENTS beginning on the following page Before using the weight system pull ...

Page 25: ... the Chain between the Lat Bar and the Low Cable so the Lat Bar is in the correct starting position for the exercise to be performed The Nylon Strap 83 or Ab Strap 56 can be attached in the same manner The accessories can be attached to the ab pulley station or high pulley station in the same manner ADJUSTING THE LEG PRESS PLATE To adjust the position of the Leg Press Plate 16 pull out the Adjustm...

Page 26: ... the Bottom Weight Remove the other Weight Pin from the small weight stack To use the small weight stack with the press arms or leg press insert a Weight Pin 81 under the Bottom Weight 47 Then insert the other Weight Pin under the desired Weight 41 in the right weight stack Note Due to the cables and pulleys the amount of resistance at each exercise station may vary from the weight setting Use the...

Page 27: ... station may vary due to differences in individual weight plates as well as friction between the cables pulleys and weight guides WEIGHT HIGH PRESS LEG BUI rER AB LEG LOW PULLEY ARM PRESS FLY ARM PULLEY LEVER PULLEY Ibs Ibs Ibs Ibs Ibs Ibs Left Top 1 2 3 4 5 6 7 Bottom Right Top 1 3 4 5 6 Ibs 32 35 34 55 59 7O 67 77 105 84 104 140 99 124 172 118 144 208 133 164 243 150 180 278 165 205 3O7 170 210 ...

Page 28: ...e V Pulleys 34 on the Press Upright 5 and the Press Seat Frame 12 The Pulley Plates 32 have four sets of adjustment holes for each 3 1 2 Pulley 35 Slack can be removed from the cables by moving one or both Pulleys to a set of holes closer to the center of the Pulley Plates To move a 3 1 2 Pulley 35 remove the 3 8 Nylon Locknut 90 and the 3 8 x 2 Bolt 93 from the Pulley Plates 32 the Cable Trap 38 ...

Page 29: ... still slack in the Press Cable 72 move the V Pulley 34 attached to the small tube on the Press Upright 5 to a hole that is closer to the Upright Remove the 3 8 x 3 1 4 Bolt 104 3 8 Washer 97 and 3 8 Nylon Locknut 90 from the Press Upright 5 the V Pulley 34 and the Long Cable Trap 37 Move the Pulley to a hole that is closer to the Press Upright one hole at a time until the slack is removed Reattac...

Page 30: ...e 72 the Butterfly Cable 73 and the Ab Cable 74 The numbers show the correct route for each Cable Make sure that the Cables are routed correctly that the Pulleys move smoothly and that the Cable Traps do not touch or bind the Cables Incorrect cable routing can damage the weight system CABLE ID CHART i Press Cable 72 15 10 11 7 _13 12 3O ...

Page 31: ...Low Cable 71 2 Rear Cable 70 1 Ab Cable 74 p _ r ii i ii ii Butterfly Cable 73 4 5 31 ...

Page 32: ...00 ___ j 3 8 Washer 97 f T o c TTT i i _ i 318 x 1 314 Bolt 94 t t i U 3 8 x 2 Bolt 93 L _ _ _ L t _ LA_t _ _ L_ _ L 2_ t fl 1 4 x 2 1 2 Bolt 79 C l Lq _ _ _ _ A l 5f16 x 2 1 2 Bolt 87 3i8 x 2 1 2 Bolt 105 _ _ _ _ _ _ I i L _Lj 114 x 2 1 2 Carriage Bolt 91 t __ t i c_i_ _5 xx _c t __ _ c cTti_ k bi 5 16 x 2 1t2 Carriage Bolt 75 3t8 x 2 1 2 Carriage Bolt 76 c l_i_i t _ _ _ U 5 16 x 2 3 4 Bolt 89 31...

Page 33: ... Bolt 108 1 Tap Screw 80 1i4 x 3 4 Bolt 98 318 x 3 Bolt 88 3 8 x 3 1 4 Bolt 104 f _ t 3 8 x31 2 Bot 111 _ _ __ i__I ii J _ i _ i I 3 8 x 3 1 2 Carriage Bolt 95 I _2_L _ 3 8 x 3 3 4 Bolt 101 3 8 x 4 Bolt 78 L_ _ LW ML L_L L _ 318 x 4 carriage Bolt 112 lj I 3t8 x 4 114 Bolt 85 i i l 3 8 x 4 3 4 Bolt 102 0 _o O9 ...

Page 34: ...1 Retainer54 314 Round Inner Cap 64 Round nner Cap 63 1 Square Inner Cap 69 1 Cover Cap 55 f _ tl il Ltiiii t I _ 1 Round Inner Cap 66 1 3i4 Square Inner Cap 68 i r I i i t t i i i 2 Square Inner Cap 67 ...

Page 35: ...ft Weight Guide 85 I 3 8 x 4 1 4 Bolt 28 2 Small Support Plate 86 36 5 16 Nylon Locknut 29 2 Large Support Plate 87 5 5 16 x 2 1 2 Bolt 30 3 Seat Plate 88 1 3 8 x 3 Bolt 31 1 Double U Bracket 89 14 5 16 x 2 3 4 Bolt 32 4 Pulley Plate 90 30 3 8 Nylon Locknut 33 2 U Bracket 91 3 1 4 x 2 1 2 Carriage Bolt 34 4 V Pulley 92 16 3 8 Nylon Jamnut 35 28 3 1 2 Pulley 93 6 3 8 x 2 Bolt 36 2 4 1 2 Pulley 94 6...

Page 36: ...l_t _ 1 3 _ _ _ 3I t_ _ _6 I_ 9 e 92 61 75 P g 121 g o co 0 ...

Page 37: ...d at the left When requesting help or service or ordering parts please be prepared to provide the following information The MODEL NUMBER of the product 831 159832 The NAME of the product WELDER PRO POWER STACK weight system The KEY NUMBER and DESCRIPTION of the PART see the PART LIST EXPLODED DRAWING in the center of this manual SEARS ROEBUCK AND CO HOFFMAN ESTATES IL 60179 l FULL 90 DAY WARRANTY ...

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