Weider 831.153932 User Manual Download

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WEIGHT SYSTEM EXERCISER

User’s Manual

Patent Pending

CAUTION

Read all precautions and instruc-
tions in this manual before using
this equipment. Save this manual
for future reference.

Model No. 831.153932
Serial No.

Write the serial number in the
space above for reference.

Serial Number Decal (under seat)

Sears, Roebuck and Co., Hoffman Estates, IL 60179

· Assembly

· Adjustments

· Troubleshooting

· Part List and Drawing

Summary of Contents for 831.153932

Page 1: ...n this manual before using this equipment Save this manual for future reference Model No 831 153932 Serial No Write the serial number in the space above for reference Serial Number Decal under seat Sears Roebuck and Co Hoffman Estates IL 60179 Assembly Adjustments Troubleshooting Part List and Drawing ...

Page 2: ...24 TROUBLESHOOTING 25 CABLE DIAGRAMS 26 ORDERING REPLACEMENT PARTS Back Cover FULL 90 DAY WARRANTY Back Cover Note A PART IDENTIFICATION CHART and a PART LIST EXPLODED DRAWING are attached in the center of this manual Remove the PART IDENTIFICATION CHART and the PART LIST EXPLODED DRAWING before beginning assembly ...

Page 3: ...e while weights are raised The weights will fall with great force 13 Always disconnect the lat bar from the weight system when performing an exercise that does not use the lat bar 14 Make sure that the cables remain on the pul leys at all times If the cables bind while you are exercising stop immediately and make sure that the cables are on all of the pulleys 15 If you feel pain or dizziness at an...

Page 4: ...y Whether your goal is to tone your body build dramatic muscle size and strength or improve your cardiovascular system the PRO 4850 weight system will help you to achieve the specific results you want For your benefit read this manual carefully before using the weight system If you have questions after reading this manual call 1 800 4 MY HOME 1 800 469 4663 To help us assist you please note the pr...

Page 5: ...e several hours By setting aside plenty of time and by deciding to make the task enjoyable assembly will go smoothly Select a Location for the Weight System Because of its weight and size the weight system should be assembled in the location where it will be used Make sure that there is enough room to walk around the weight system as you assemble it How to Unpack the Box To make assembly easier we...

Page 6: ...RAME ASSEMBLY 6 Make sure that you understand all of the information on page 5 before you begin assembling the weight system 1 85 87 105 106 71 2 87 2 Press two 50mm x 75mm Inner Caps 58 into the Foot Plate 53 Attach the Foot Plate to the Long Base 106 with two M10 x 65mm Carriage Bolts 110 and two M10 Nylon Locknuts 87 3 Attach the tether on the Pin w Tether 112 to the Long Base 106 with an M4 x ...

Page 7: ...and an M4 Washer 98 Slide the Seat Upright 9 onto the two indicated M10 x 65mm Carriage Bolts 110 in the Short Base 2 Finger tighten an M10 Nylon Locknut 87 onto each Carriage Bolt Do not tighten the Locknuts yet 7 4 3 87 110 87 2 67 5 2 110 87 87 77 14 58 9 98 6 9 92 92 91 3 91 91 91 87 87 8 6 Hold the Seat Frame 8 between the Seat Upright 9 and the Butterfly Upright 3 Attach the Seat Frame to th...

Page 8: ...of the Swivel Upright 5 Slide the Swivel Upright onto the two indicated M10 x 65mm Carriage Bolts 110 in the Long Base 106 Finger tighten an M10 Nylon Locknut 87 onto each Carriage Bolt Do not tighten the Locknuts yet 7 8 58 58 5 4 106 120 120 87 87 110 110 46 66 66 65 5 Adjustment Hole 8 Press two Swivel Bushings 66 into the Swivel Carriage 46 Tighten an Adjustment Handle 65 into the Swivel Carri...

Page 9: ...ht Guides Make sure that the Weights are turned so the grooved sides of the Weights are facing downward Press a Weight Tube Bumper 48 into the lower end of a Weight Tube 43 Insert the Weight Tube into the centers of the Weights 44 Make sure that the Weight Tube is turned as shown Lubricate the two outer holes in a Top Weight 45 Slide the Top Weight onto the Weight Guides 42 Make sure that the Top ...

Page 10: ...Butterfly Frame must be able to pivot easily ARM ASSEMBLY 13 Press two 50mm x 75mm Inner Caps 58 into the Top Frame 6 and the Butterfly Top Frame 7 Attach the Butterfly Top Frame 7 to the Top Frame 6 with two M10 x 70mm Bolts 85 two M10 Washers 91 and two M10 Nylon Locknuts 87 Do not tighten the Locknuts yet Attach the Butterfly Top Frame 7 to the Butterfly Upright 3 with two M10 x 95mm Bolts 92 t...

Page 11: ...s a 25mm Round Inner Cap 29 into the Press Handle Lubricate an M10 x 50mm Bolt 100 with grease Attach a Pivot Bracket 70 to the Right Butterfly Arm 26 with the Bolt and an M10 Nylon Locknut 87 Do not overtighten the Locknut the Pivot Bracket must be able to pivot easily Repeat this step with the Left Butterfly Arm 25 17 Lubricate an M10 x 80mm Button Head Bolt 104 and both sides of two Plastic Was...

Page 12: ...ht Insert a Weight Pin 50 into the stack of Weights 44 Place a 50mm Washer 1 on top of the Weight Tube 43 Thread an M12 Nut 118 halfway onto the end of the Swivel High Cable 74 Screw the end of the Cable two full turns into the Weight Tube Then tighten the Nut against the 50mm Washer 23 Locate the Swivel Cable 17 which is 2930mm long and has an eyelet on each end Attach the Cable inside the Top Fr...

Page 13: ...and a long Cable Trap 102 to the bracket on the Swivel Upright 5 with an M10 x 50mm Bolt 100 and an M10 Nylon Locknut 87 Make sure the Cable Trap is turned to hold the Cable in the groove of the Pulley 27 Attach the end of the Swivel Cable 17 to the bracket on the Swivel Carriage 46 with an M10 x 20mm Bolt 13 and an M10 Nylon Locknut 87 28 Locate the Lat Cable 88 which is 2310mm long and has a bal...

Page 14: ...0mm Pulleys 78 from the Pulley Plates 63 Wrap the Lat Cable 88 around a 90mm Pulley 78 Attach the Pulley and a Cable Trap 68 to the second set of holes from the top of the Pulley Plates 63 with an M10 x 50mm Bolt 100 and an M10 Nylon Locknut 87 Make sure the Cable Trap is turned to hold the Cable in the groove of the Pulley 31 Attach the end of the Lat Cable 88 inside of the Butterfly Top Frame 7 ...

Page 15: ...roove of the Pulley 36 Attach the Butterfly Cable 69 to the Pivot Bracket 70 on the Right Butterfly Arm 26 with an M8 x 25mm Shoulder Bolt 103 and an M8 Nylon Locknut 86 37 Locate the Leg Lever Cable 75 which is 2250mm long and has an eyelet on one end and a threaded pin on the other end Route the eyelet end of the Cable through the Seat Upright 9 and attach it to the tab on the Leg Lever 10 with ...

Page 16: ...ng Base 106 with M10 x 45mm Bolt 93 and an M10 Nylon Locknut 87 Make sure the Cable is in the groove of the Pulley 43 Wrap the Swivel Low Cable 72 under a 90mm Pulley 78 Attach the Pulley to the indicated brack et on the Long Base 106 with an M10 x 45mm Bolt 93 and an M10 Nylon Locknut 87 39 40 41 42 92 64 75 78 90 72 87 62 93 86 43 75 91 91 87 3 119 113 106 78 Cage 93 87 5 72 106 93 78 87 75 39 R...

Page 17: ...lley 78 Attach the Pulley and a Cable Trap 68 between the indicated holes in the Pulley Plates 63 with an M10 x 50mm Bolt 100 and an M10 Nylon Locknut 87 Make sure that the Cable Trap is turned to hold the Cable in the groove of the Pulley 48 Wrap the Swivel Low Cable 72 under a 90mm Pulley 78 Attach the Pulley to the indicated brack et on the Short Base 2 with an M10 x 45mm Bolt 93 and an M10 Nyl...

Page 18: ...with an M10 x 65mm Bolt 59 two M10 Washers 91 and an M10 Nylon Locknut 87 50 Attach the end of the Swivel Low Cable 72 inside of the Short Base 2 with an M10 x 65mm Bolt 59 two M10 Washers 91 and an M10 Nylon Locknut 87 52 Wrap the Squat Cable 73 over a 90mm Pulley 78 Attach the Pulley a Cable Trap 68 and two 19mm Spacers 101 between the indicated brack ets on the Squat Slider 38 with an M10 x 85m...

Page 19: ...e small pin on the Weight Tube is inside of the groove under the Top Weight Hold the Weight Tube 43 and the Top Weight 45 a few inches over the weight stack and insert the Weight Pin 50 Screw the end of the Squat Cable 73 two full turns into the Weight Tube Then tighten the M12 Nut 118 against the 50mm Washer 1 Remove the Weight Pin and set the Top Weight back on the weight stack Replace the Pin 5...

Page 20: ...dle and press it onto the end of the Squat Arm Slide the Short Pad 20 over the Screws Wet the Squat Handle with soapy water Slide an 200mm Handgrip 84 onto the Squat Handle Repeat this step with the other end of the Squat Arm 32 57 58 59 51 51 20 20 32 33 111 84 97 114 114 99 114 16 8 15 3 60 60 Attach the Squat Arm 32 to the Squat Bracket 37 with two M10 x 65mm Carriage Bolts 110 and two M10 Nylo...

Page 21: ...ightened The use of the remaining parts will be explained in ADJUSTMENTS beginning on page 22 of this manual Before using the weight system pull each cable a few times to make sure that the cables move smoothly over the pulleys If one of the cables does not move smoothly find and correct the problem IMPORTANT If the cables are not properly installed they may be damaged when heavy weight is used Se...

Page 22: ...STANCE CHART on page 24 to find the approximate amount of resistance at each weight station ATTACHING THE ACCESSORIES TO THE HIGH PULLEY STATION OR THE LOW PULLEY STATION Attach the Lat Bar 79 to the Lat Cable 88 with a Cable Clip 83 For some exercises the Chain 81 should be attached between the Lat Bar and the Lat Cable with two Cable Clips Adjust the length of the Chain between the Lat Bar and t...

Page 23: ...not shown ADJUSTING THE SQUAT KNEE REST To use the Squat Knee Rest 41 pivot it down to the position shown and insert the Pin w Tether 112 into the holes in the Squat Knee Rest and the Long Base 106 When the Squat Knee Rest 41 is not in use pivot it up to a vertical position and then insert the Pin w Tether 112 into the hole in the Long Base 106 ATTACHING THE CURL PAD To use the Curl Pad 11 remove ...

Page 24: ...L STATION lbs 16 26 39 52 59 74 84 90 104 116 122 WEIGHT Top 1 2 3 4 5 6 7 8 9 10 24 WEIGHT RESISTANCE CHART The chart below shows the approximate weight resistance at each weight station Top refers to the 10 pound top weight The other numbers refer to the 10 pound weight plates The butterfly arm resistance listed is the resistance for each butterfly arm Note The actual resistance at each weight s...

Page 25: ...e Pulley and the Cable Trap between a set of holes closer to the center of the Pulley Plates with the Bolt and Locknut See drawing 2 To further tighten the Squat Cable 73 first remove the M10 Nylon Locknut 87 the M10 x 50mm Bolt 100 Cable Trap 68 and 90mm Pulley 78 from the indi cated bracket on the Long Base 106 Reattach the Pulley and Cable Trap between a lower set of holes with the Bolt and Nyl...

Page 26: ...to make sure that the cables have been assembled correctly IMPORTANT If the cables have not been correctly routed the weight system will not function properly and damage may occur Butterfly Cable 69 Lat Cable 88 Swivel High Cable 74 Butterfly Cable 69 1400mm Swivel Low Cable 72 5500mm Squat Cable 73 4425mm Swivel High Cable 74 3200mm Leg Lever Cable 75 2250mm Lat Cable 88 2310mm Swivel Cable 17 29...

Page 27: ...27 Leg Lever Cable 75 Swivel Low Cable 72 1 1 3 2 4 5 6 7 9 2 3 4 1 2 3 4 5 8 Swivel Cable 17 ...

Page 28: ... Not shown to scale 115mm Pulley 119 Not shown to scale M10 Nylon Locknut 87 M8 Nylon Locknut 86 M8 Washer 90 M6 Washer 97 M4 Washer 98 M12 Nut 118 12 5mm Spacer 89 50mm Washer 1 19mm Spacer 101 M10 Washer 91 PART IDENTIFICATION CHART Model No 831 153932 R0404A ...

Page 29: ...m Bolt 95 M10 x 50mm Bolt 100 M10 x 80mm Button Head Bolt 104 M10 x 75mm Bolt 107 M10 x 70mm Carriage Bolt 108 M10 x 65mm Carriage Bolt 110 M10 x 67mm Bolt 121 M6 x 16mm Screw 114 M8 x 20mm Button Head Screw 51 M8 x 85mm Bolt 94 M8 x 25mm Shoulder Bolt 103 M6 x 65mm Bolt 99 M4 x 20mm Self tapping Screw 14 M10 x 65mm Bolt 59 ...

Page 30: ...50mm x 75mm Inner Cap 58 40mm x 50mm Inner Cap 21 25mm Round Inner Cap 29 50mm x 70mm Inner Cap 34 38mm Square Inner Cap 67 50mm Square Inner Cap 105 25mm Round Outer Cap 120 ...

Page 31: ...Plastic Washer 57 4 Butterfly Cap 58 7 50mm x 75mm Inner Cap 59 7 M10 x 65mm Bolt 60 2 L pin w Tether 61 1 Offset Double U bracket 62 1 Double U bracket 63 2 Pulley Plate 64 1 U bracket 65 1 Adjustment Handle 66 2 Swivel Bushings 67 1 38mm Square Inner Cap 68 7 Cable Trap 69 1 Butterfly Cable 70 2 Pivot Bracket 71 1 Long Frame Plate 72 1 Swivel Low Cable 73 1 Squat Cable 74 1 Swivel High Cable 75 ...

Page 32: ...9 93 34 87 58 58 101 121 87 106 41 112 71 58 73 78 78 110 110 87 87 87 87 87 93 93 100 59 96 85 78 58 93 91 91 91 14 86 90 91 91 91 91 91 91 91 91 91 91 58 59 91 87 87 87 87 87 87 87 87 91 87 87 91 87 87 98 110 87 105 87 87 91 87 87 87 96 86 103 91 91 53 84 84 68 91 108 104 91 87 113 85 91 118 118 86 94 39 98 1 1 30 14 14 30 14 30 101 87 63 63 68 68 78 78 87 100 46 95 119 78 78 87 59 89 91 89 87 9...

Page 33: ... contact the nearest Sears Service Center throughout the United States and Sears will repair or replace the Weight System Exerciser free of charge This warranty does not apply when the Weight System Exerciser is used commercially or for rental pur poses This warranty gives you specific legal rights and you may also have other rights which vary from state to state Sears Roebuck and Co Dept 817WA Ho...

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