Blue
Heat
AirTop 2000 Heater
AirTop 2000 Heater
Installation Manual
Required Tools
Table of Contents
Dodge Sprinter
(Passenger Van)
2003 2.7 Liter Diesel
Special instructions for these models
Part locations may differ slightly dependent
on the vehicle model.
DOC P/N 5000712A KIT P/N 5000389B Printed in US Webasto Product N.A., Inc.
– 1/4” Drive Ratchet
– 1/4” Drive 4 inch extension
– 10 mm six point socket, 1/4” drive
– 10 mm six point deep well socket, 1/4” drive
– 3/8” Drive Ratchet
– 3/8” Drive 12 inch extension
– 13 mm socket, 3/8” drive
– 15 mm socket, 3/8” drive
– 17 mm socket, 3/8” drive
– 10 mm combination wrench
– 8 mm nut driver
– Phillips #2 screwdriver
– Combination side-cut/crimping pliers
– Drill
– 2.5 mm (3/32 in.) drill bit
– 8 mm (5/16 in.) drill bit
– 10 mm (25/64 in.) drill bit
– Hacksaw
– Utility Knife
– Mechanic’s wire - 2 feet
– Hoisting equipment and safety stands
– Vehicle manufacturer’s service reference manual
Foreword
Parts List
3
Vehicle Information
3
Scope and Purpose
3
Symbol Identification
4
General References
5
Preparation
5
Heater Installation Site
5
Installation
Component Location - Overview
6
Component Break-down - (Typical)
7
Universal Mounting Plate
8
Mounting the Air Top 2000 Heater
9
Installing the Electrical Harness
11
Timer Installation
12
Power Harness Connection
12
Combustion Air Intake
17
Exhaust Routing and Installation
18
Timer Wiring Diagram
19
Wiring Schematic
20
Concluding Work
21
Heater Maintenance
22
