Wayne HSG200 Instructions Manual Download | Manualshive

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Summary of Contents for HSG200

Page 1: ...ght the appliance Do not touch any electrical switch do not use any phone in your building Immediately call your gas supplier from a neighbor s phone Follow the gas supplier s instructions If you cann...

Page 2: ...CATIONS MODELS HSG200 HSG400 NATURAL OR PROPANE GAS NOTE Dimensions in are informational only English values take priority HSG200 Maximum Input Capacity 200 MBtu HR 211000 kJ Minimum Input Capacity 60...

Page 3: ...I INSTALLATION A GENERAL The Wayne HSG200 and HSG400 power gas conversion burners are adaptable to most types of central heating plants previously fired by power oil burners Typical heating plants are...

Page 4: ...of the flue pipe upward 1 4 inch 6 35mm per foot 305m or more Run directly to the chimney fasten joints securely and support horizontal runs to prevent sagging If the flue pipe must be extra long it...

Page 5: ...ion chamber is normally required to protect non heat transfer surfaces and to provide a radiant bed for rapid heat transfer to the primary surfaces of the heat exchanger If in good condition the exist...

Page 6: ...00kJ PAGE5 G ELECTRICAL The installation must be wired and GROUNDED in accordance with local codes or in their absence with the National Electric Code ANSI NFPA No 70 1987 or latest edition For the 12...

Page 7: ...OBERTSHAW TOOO DERHC Figure11 PAGE6 I COMBINATION GAS VALVE The 24 VAC combination gas valve serves three 3 functions 1 manual gas shut off 2 main gas flame pressure regulator 3 automatic electric red...

Page 8: ...ner operation PAGE7 SECTION II INITIAL START UP 1 NOTE Read the applicable sequence of burner primary gas control operation in Section 3 Operation and Troubleshooting before proceeding 2 Depress the c...

Page 9: ...EFFICIENCY ssK Figure 12C PAGE8 D The flue gas temperature should be between 325 F 162 78 C and 550 F 287 78 C for domestic gas conversion burners Higher flue gas temperatures indicate overfiring or e...

Page 10: ...89F GAS PRIMARY PIN 62759 002 W BUILT IN 30 SECOND PREPURGE On a call for heat voltage 24V is applied to motor start relay and air switch Once the fan motor reaches operating rpm combustion air pressu...

Page 11: ...OR PIN 62530 001 On a call for heat voltage 24V is applied to the motor start relay and air switch The motor relay pulls in the motor After the motor reaches speed the combustion air blower closes the...

Page 12: ...MULTIPURPOSE METER DISCONNECT WIRE FFOM SENSE TEBMINAL RED BLACK 0 8 uA DC MINMUM AND STEADY O C PAGE11 FLAME SENSING The Honeywell S89 series primary ignition controls utilize the flame current recti...

Page 13: ...OR DOES NOT START I Check the low voltage transformer for 24 volt output between terminal 3 on the motor start relay either of the T terminals on the control box 2 Check for 24 volts AC between termin...

Page 14: ...trol Motor starts Completes 30 second prepurge cycle 8 second safe start check series Gas valve opens regulating adequate gas pressure No flame established Primary control locks out after 4 second Hon...

Page 15: ...OCKS OUT ON SAFETY 1 Reset Control Completes 30 second prepurge cycle and 8 second safe start check Flame is established Sometimes the control locks out before the thermostat or controlling circuit is...

Page 16: ...ain manual combination valves and main power switch are turned off before opening burner or removing any parts for service A BURNER HEAD AND ELECTRODE SENSOR ASSEMBLY The burner head electrode sensor...

Page 17: ...642 HSG4OO 5 1t20 D 139 7mm 2 3t16 55 5625mm MOTOR BLOWER ASSEMBLY Figure16 PAGE16 33 DRAWER ASSEMBLY Figure 15 MOTOR SIDEPLATE AU PIN 21658 r I I l i b r r 2 1 16 52 3875mm 23 16 55 5625mm 21642 HSG4...

Page 18: ...notshown Ootional Pedestal Mountinq notshown PAGE17 PARTS LIST MODEL HSG 200 400 SEE FIG 15 FIG 17 Item Part No Description 1 100934 001 Burner Housing 2 62576 003 Air Tube HSG200 6 152 4mm 63270 004...

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Page 20: ...ing Guide NUISANCE LOCKOUTS FLAME SENSING PROBLEMS HSG200 HSG400 GAS BURNERS Wayne s HSG series direct spark ignition DSI gas burners prove flame through the process of flame rectification Flame recti...

Page 21: ...ate PAGE 20 LIMITED WARRANTIES FOR OIL AND GAS BURNERS MADE BY WAYNE AND USED IN RESIDENTIAL INSTALLATIONS WAYNE COMBUSTION SYSTEMS WAYNE warrants to those who purchase its Oil Burner Models for resal...

Page 22: ...lower PAGE21 CONSUMER II ISTRUCTIONS MAINTENANCE o Keep the area around the burner clear and free of com bustible materials gasoline or other flammable liquids or vapors Do not obstruct burner air ope...

Page 23: ...Notes PAGE22 Notes PAGE 22...

Page 24: ...Notes PAGE22 Notes PAGE 22...

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