ELECTRICAL WINCH
S12000
Assembly & Operating Instructions
Page 1: ...ELECTRICAL WINCH S12000 Assembly Operating Instructions...
Page 2: ...afely or improperly could result in property damage serious injury or death Throughout this manual you will find the following symbols for caution warning and danger Pay particular attention to the no...
Page 3: ...te control 1 9 2 R2 Remote control 1 9 3 R3 Remote control 1 9 4 Wireless Remote Control 1 THE FOLLOWING DESCRIPTIONS ARE OPTIONAL 001 Snatch Block Pulley 1 002 Roller Fairlead and Screws 1 003 Mounti...
Page 4: ...t the clevis hook pin 4 Roller Fairlead When using the winch at an angle the roller fairlead acts to guide the wire rope onto the drum and minimizes damage to the wire rope from abrasion on the winch...
Page 5: ...UNTING 12000lbs IN OUT RADIO REM OTE CONTROL 1 Your 12000lb winch is designed with a bolt pattern that is standard in this class of winch Many winch mounting kits are available that utilize this bolt...
Page 6: ...0 x 35 Cap Bolts Part 120002 Flat Washer Part 120004 Lock Washer Part 120003 and M10 Nut Part 120005 secure the winch to the mounting channel 4 Connect the battery and motor leads as the drawing above...
Page 7: ...l is necessary for pulling and holding the rated load The cable clamp is not designed to hold the load without 5 wraps of cable around the barrel WARNING Keep yourself and others a safe distance to th...
Page 8: ...and drum while the winch is under power Do not use as a hoist Do not use for overhead lifting Failure to heed these warnings may result in personal injury and or property damage WARNING Use gloves to...
Page 9: ...e with the engine off the battery may be drained and too weak to restart the engine Get to know your winch before you actually need to use it We recommend that you set up a few test runs to familiariz...
Page 10: ...the winch Fig 3 2 Short pulls from an angle can be used to straighten the vehicle Long pulls should be done with the wire rope at a 90 angle to the winch vehicle When pulling a heavy load place a blan...
Page 11: ...s of wire rope around the winch drum m Drape a blanket or jacket over the wire rope approximately 5 to 6 feet from the hook Open the hood for added protection n Clear the area Make sure all spectators...
Page 12: ...electrical connections Remove all dirt or corrosion and always keep clean 2 Do not attempt to disassemble the gear box Repairs should be done by the manufacturer or an authorized repair center 3 The g...
Page 13: ...ort bursts without load until completely dry Motor runs but cable drum does not turn Clutch not engaged Turn clutch to the In position If problem persists a qualified technician needs to check and rep...
Page 14: ...13 WINCH ASSEMBLY DRAWING S12000 29 20 8 1 2 4 3 5 6 7 11 12 O UT IN 34 13 9 10 12 11 33 15 14 8 16 3 6 4 5 3 18 4 5 6 17 36 19 28 27 23 21 22 24 26 25 RA DIO RE MO TE CO NT RO L 32 30 31 35...
Page 15: ...Screw M4 x 25 15 120012 10 Lock Washer 4 16 120013 1 End Bearing 17 120014 1 Gasket 18 120015 1 Gear Ring 19 120400 1 Gear Carrier Assembly Input 20 120500 1 Gear Carrier Assembly Intermediate 21 1206...
Page 16: ...L 10 2mm D x 25 5m L Weight 40kgs DUTY CYCLE Line speed and motor current First layer Line pull Line speed ft min m min Motor current Amps Max lb kN 12V DC 12V DC 0 22 6 6 65 6000 26 67 11 15 3 4 120...
Page 17: ...sembly and operating instructions before use Failure to comply with these instructions or any improper use of the equipment will terminate the warranty Please ensure you record the information below D...
