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INSTRUCTION MANUAL FOR 

MIG/MAG (CO2) WELDING 

MACHINE 

  

 
 
 

MODEL WARMIG-400 

 
 
 
 
 
 

 
 
 
 

WARPP ENGINEERS PVT. LTD. 

B-1005, WESTERN EDGE II, NEAR METRO MALL, 
OFF.WESTERN EXPRESS HIGHWAY, BORIVALI (E), 
MUMBAI-400 066. 
Tel: 91-22-28542272/73/74.  Fax: 28542275.  
E-mail:[email protected]  Web Site:www.warpp.co.in

  

Summary of Contents for WARMIG-400

Page 1: ...ELDING MACHINE MODEL WARMIG 400 WARPP ENGINEERS PVT LTD B 1005 WESTERN EDGE II NEAR METRO MALL OFF WESTERN EXPRESS HIGHWAY BORIVALI E MUMBAI 400 066 Tel 91 22 28542272 73 74 Fax 28542275 E mail sales...

Page 2: ...3 5 SAFETY 3 6 VOLTAGE SETTING CHART 4 7 FEED RATE CHART 4 8 OPERATION 5 9 FAULT FINDING 6 10 SPARE PART LIST 7 ILLUSTRATIONS 1 CONTROL WIRING INSIDE THE POWER SOURCE 1 2 CONTROLWIRING OF THE FEEDER...

Page 3: ...st the output voltage Super Enameled Copper wirers are used for primary winding and fiber glass coated strips are used for secondary windings The coils are varnished with H Class grade varnish for dur...

Page 4: ...card used to drive the wire feeder motor is MOSFET based and the design is rugged enough to absorb the voltage fluctuation The electronic stopping circuitry is provided for instant stopping of the wi...

Page 5: ...NECT THE MACHINE TO THE POWER SUPPLY AND SEPARATE EARTHING TO BE PROVIDED SAFETY All safety precautions are to be taken for the safety of welders and surrounding people Some of them are listed below 1...

Page 6: ...6 1 31 5 39 2 52 9 NOTE Voltage indicated are NO LOAD Voltages and the welding voltages will be lower than this WIRE FEED RATE CHART Wire feed rate in meters per minute as per the setting of feeder po...

Page 7: ...g in to Torch Keep it pressed till the wire comes out the TIP of the torch 6 Connect the regulator heater combination to the CO2 cylinder 7 Release the CO2 gas 8 Now one dial of the regulator will sho...

Page 8: ...nter connecting cable connection at both the machine end and feeder end 5 When the torch trigger is pressed the wires comes out of the torch gas starts flowing but welding do not takes place 1 Check f...

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Page 13: ...07 C1111 Secondary Coil C1115 C1114 C1118 Choke Coil C1128 C1127 C1129 Diode Monoblock C150703 Diode C150401 C150502 Exhaust fan C160403 C160403 C160403 Rotary Switch C2201 Rotary Switch 3 pole 5 way...

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