background image

WARN INDUSTRIES

PAGE 1

70966A1

©2006 Warn Industries, Inc.
WARN® and the WARN logo are trademarks of Warn Industries Inc.

INJURY HAZARD

Failure to observe these instructions could lead to severe injury or death.

‰

Always

 use extreme caution when drilling on any vehicle.  Make sure that all fuel lines, brake lines, electrical

wires, and other objects are not punctured or damaged when / if drilling on the vehicle.  Thoroughly inspect
the area to be drilled (on both sides of material) prior to drilling, and relocate any objects that may be
damaged.  Failure to inspect the area to be drilled may result in vehicle damage, electrical shock, fire or
personal injury.

‰

Always

 wear safety glasses when installing this kit.  A drilling operation will cause flying metal chips.

Flying chips can cause eye injury.

‰

Always 

use extreme caution when cutting and trimming during fitting.

‰

Always

 remove jewelry and wear eye protection.

‰

Never

 lean over battery while making connections.

‰

Never route electrical cables:

Across any sharp edges.
Through or near moving parts.
Near parts that become hot.

‰

Always

 insulate and protect all exposed wiring and electrical terminals.

‰

Always

 install terminal boots as directed in installation instructions.

‰

Always 

use appropriate and adequate care in lifting components into place.

‰

Always

 insure components will remain secure during installation and operation.

‰

Always

 tighten all nuts and bolts securely, per the installation and operation.

‰

Always

 perform regular inspections and maintenance on the winch, winch mount and related hardware.

‰

Never

 operate this 

WARN

 product with damaged or missing parts.

 

WARNING

INSTALLATION INSTRUCTIONS

WINCH MOUNTING KIT

Part Number:

 

70825

Application:

 Kawasaki Brute Force 650 4x4 and 650i 4x4

Your safety, and the safety of others, is very important.  To help you make informed decisions about
safety, we have provided installation and operating instructions and other information on labels and in
this guide. This information alerts you to potential hazards that could hurt you or others. It is not
possible to warn you about all potential hazards associated with this product, you must use your own
good judgment.

CARELESS INSTALLATION AND OPERATION CAN RESULT IN SERIOUS INJURY OR EQUIPMENT
DAMAGE. READ AND UNDERSTAND ALL SAFETY PRECAUTIONS AND OPERATING
INSTRUCTIONS BEFORE INSTALLING AND OPERATING THIS PRODUCT.

This guide identifies potential hazards and has important safety messages that help you and others avoid
personal injury or death

.  WARNING 

and 

CAUTION 

are signal words that identify the level of hazard.

These signal words mean:

WARNING signals a hazard that could  cause serious injury or death, if you do not follow

recommendations.   CAUTION signals a hazard that may cause minor to moderate injury, if you
do not follow recommendations.

This guide uses 

NOTICE 

to call attention to important mechanical information, and 

Note

: to emphasize

general information worthy of special attention.

Summary of Contents for 70825

Page 1: ...ways tighten all nuts and bolts securely per the installation and operation Always perform regular inspections and maintenance on the winch winch mount and related hardware Never operate this WARN product with damaged or missing parts WARNING INSTALLATION INSTRUCTIONS WINCH MOUNTING KIT Part Number 70825 Application Kawasaki Brute Force 650 4x4 and 650i 4x4 Your safety and the safety of others is ...

Page 2: ...zard ts Entanglement Hazard F F F F Failure t ailure t ailure t ailure t ailure to obser o obser o obser o obser o observ v v v ve these instructions could lead t e these instructions could lead t e these instructions could lead t e these instructions could lead t e these instructions could lead to minor or moderat o minor or moderat o minor or moderat o minor or moderat o minor or moderate injur ...

Page 3: ...62 2 5 16 18 x 1 1 2 x 2 3 16 U bolt B3 1324 8 5 16 Flat Washer B4 2002 8 5 16 18 Lock Nut B5 31209 2 1 4 20 x 1 1 4 x 2 1 4 U bolt B6 1320 4 1 4 Flat Washer B7 1321 4 1 4 Lock Washer B8 1322 4 1 4 20 Nut V TORQUE SPECIFICATIONS 1 4 8 lb ft 10 8 N m 5 16 17 lb ft 12 5 N m 3 8 30 lb ft 40 7 N m 7 16 50 lb ft 67 8 N m 1 2 75 lb ft 101 7 N m IV TOOLS REQUIRED Ratchet 7 16 Socket 1 2 Socket or 7 16 Bo...

Page 4: ... radiator shroud Figure 1 2 Remove the four screws securing the side plastic shield to the left side of the ATV referenced from the sitting on the seat in the riding position Figure 2 Carefully pull the shield away from the bike to allow room Note Skip this step if mounting winch on 650i 3 Slide the winch into place Figure 3 Make sure that the clutch side of the winch is facing the left side of th...

Page 5: ... room is necessary Figure 4 Tighten down the winch bolts to the recommended torque value 5 Fasten the roller fair lead to the mounting plate using the 3 8 hardware found in the winch fastener kit Figure 5 6 Place the four u bolts B1 and B2 around the vehicle frame and through the mounting plate Figure 6 Use the washers B3 and lock nuts B4 to fasten the u bolts and tighten to the recommended torque...

Page 6: ...e of the legs on each of the u bolts When attaching the bracket to the frame tube only use the upper leg of the u bolt to hold the bracket in place Only tighten finger tight at this time 9 Place the contactor on to the bracket A2 and attach using a flat washer B6 Lock washer B7 and nut B8 Figure 8 NOTE The contactor will attach to the bracket utilizing one of the legs on each of the u bolts 10 Aft...

Page 7: ...m moving freely WARNING PERFORM REGULAR INSPECTIONS ON THE WINCH WINCH MOUNT AND RELATED HARD WARE NEVER OPERATE THE WINCH WITH DAMAGED OR MISSING PARTS FAILURE TO FOLLOW THIS WARNING MAY CAUSE VEHICLE DAMAGE AND OPERATOR INJURY OR DEATH FAILURE TO SECURELY TIGHTEN ALL BOLTS ON THE WINCH PLATE WINCH AND FAIRLEAD CAN RESULT IN PRODUCT FAILURE WHICH MAY RESULT IN VEHICLE DAMAGE AND OPERATOR INJURY O...

Page 8: ......

Reviews: