Wanner Engineering Hydra-Cell T100 Series Installation Operation & Maintenance Download

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W0499D

1204 Chestnut Avenue, Minneapolis, MN 55403

Tel: (612) 332-5681 Fax: (612) 332-6937

Toll-free fax [US only]: (800) 332-6812

www.hydra-cell.com

email: [email protected]

Models: T100K and T100M

T100 Series Medium Pressure

177-999H

Installation, Operation & Maintenance

Summary of Contents for Hydra-Cell T100 Series

Page 1: ...inneapolis MN 55403 Tel 612 332 5681 Fax 612 332 6937 Toll free fax US only 800 332 6812 www hydra cell com email sales wannereng com Models T100K and T100M T100 Series Medium Pressure 177 999H Instal...

Page 2: ...shooting 21 Torque Specifications 22 Oil Level Monitor 23 Fluid End Parts 24 Hydraulic Section Parts 26 Power End Parts 28 Tool Kit Parts 30 Pump Storage 30 Replacement Parts Kits 31 Warranty 32 Inlet...

Page 3: ...12 NPSHr feet of water NPSHr meters of water 13 14 15 16 17 18 3 75 4 4 25 4 5 4 75 5 5 25 W0505B 5 5 200 350 450 300 400 500 250 T100K T100M Net Positive Suction Head NPSHr T100 Series Medium Specifi...

Page 4: ...Series Medium Pressure Dimensions W0543C 3 50 89 29 11 739 0 75 X 0 75 Keyway 19 05 X 19 05 Minimum full key 4 83 123 Center of mass W0544D 3 00 76 2 18 54 471 2 X 06 2 Top View Front View inches mm...

Page 5: ...1 1 8 7 UNC 2B Outlet Both Sides W0545C 13 55 344 10 25 260 13 39 340 19 44 494 43 00 1092 ASME B16 5 3 1 2 CLASS 300 RF 8x 3 4 10 UNC 2B Outlet Both Sides 4 80 122 Center of mass W0546D 20 80 528 8 2...

Page 6: ...ries Medium Pressure Dimensions W0507D 29 11 739 0 75 X 0 75 Keyway 19 05 X 19 05 3 50 89 Minimum full key 4 83 123 Center of mass 3 00 76 2 15 65 397 16 00 406 W0508D 2 X 18 4 Top View Front View inc...

Page 7: ...Outlet Both Sides W0509D 13 43 341 10 13 257 5 55 141 11 55 293 17 36 441 2 1 2 NPT Intlet Both Sides 40 14 1019 Center of mass 1 2 14 NPT 1 2 14 NPT 1 2 14 NPT W0510D 20 80 528 8 27 210 12 06 306 4 0...

Page 8: ...e pump as close to the fluid supply source as possible Install it in a lighted clean space where it will be easy to inspect and maintain Allow room for checking the oil level changing the oil drain pl...

Page 9: ...g Acceleration Head and Frictional Losses To minimize the acceleration head and frictional losses Keep inlet lines less than 6 ft 1 8 m or as short as possible Accessories Consult installation drawing...

Page 10: ...Check the inlet pressure or vacuum To maintain maximum flow inlet vacuum must not exceed 7 in Hg at 70 F 180 mm Hg at 21 C Inlet pressure must not exceed 500 psi 34 bar 5 Listen for any erratic noise...

Page 11: ...nish if too low Inspect pump for hydraulic oil or process fluid leaks Shutdown Procedure During Freezing Temperatures Take all safety precautions to assure safe handling of the fluid being pumped Prov...

Page 12: ...outlet valve retainers for wear Replace if worn Lubricate new O rings with petroleum jelly or lubricating gel Outlet valve port plugs are attached to discharge retainers plate with two screws 88 d Ins...

Page 13: ...gn object in the fluid Diaphragm pulled away from the center screw or from the cylinder sides Usually caused by fluid being frozen in the pump or by overpressurization of the pump Diaphragm becoming s...

Page 14: ...of two Setscrews 55 on top of diaphragm plate b See Hydraulic Section Parts view Remove two cap screws 56 from diaphragm plate 52 c Carefully slide diaphragm plate and assembled parts away from pump...

Page 15: ...15 177 999H 57 W0514B 52 24 61 65 Airbleed Valve Overfill Valve Underfill Valve T100 Medium Hydraulic Section Service Cont d Valve Parts View...

Page 16: ...rt Up Section to start pump WARNING Manifold 84 and assembled parts weigh over 200 pounds 91 kg and are a two man lift Use care in handling to prevent personal injury or damage to equipment Hydraulic...

Page 17: ...Snug eight hex nuts 26 in order indicated then torque to 450 ft lbs 610 N m in order indicated Repeat same snug and torque sequence for corresponding bolts 92 to 300 ft lbs 407 N m 7 3 5 6 8 2 4 W051...

Page 18: ...ear of crankcase 2 around crankshaft 1 Push connecting rod assembly away from journal on the crankshaft Move as far forward as possible d Repeat removal for three sets Crankshaft Removal a Remove six...

Page 19: ...over 400 pounds 181 kg and are a two man lift Use care in handling to prevent personal injury or damage to equipment Crankshaft Installation a Install one seal and bearing assembly to either side of c...

Page 20: ...ame into back cover 12 until snug c Assemble baffle 13 and back cover d Attach baffle and back cover to crankcase 2 with twelve screws 16 e Assemble float switch 48 to float switch adapter 47 finger t...

Page 21: ...O rings forced out of their grooves from overpressurization Air leak in suction line strainer or gasket Cracked suction hose Empty supply tank Excessive aeration and turbulence in supply tank Worn an...

Page 22: ...189 311 Plug 3 4 in NPT SST 50 177 459 Plug 1 2 14 NPT SST 53 200 ft lbs 271 242 177 129 01 177 129 02 Cylinder K Cylinder M 56 50 ft lbs 68 G10 024 2010 Screw Cap soc hd M10 90 mm 57 105 in lbs 12 1...

Page 23: ...ions of the manual for float switch set up and use Note The oil level should always be visible between the high and low oil marks viewed on sight glass 42 If the oil level reaches the high or low mark...

Page 24: ...rsion Detail A 103 99 98 102 100 101 91 88 90 93 94 14 95 84 26 92 88 85 86 97 96 89 87 Metalic Detail B 107 100 106 108 105 104 Metalic 107 110 104 104 101 109 99 99 T100 Series Medium Pressure Fluid...

Page 25: ...04 Ring Back up 3 100 177 109 01 Spring Eligiloy 6 177 109 02 Spring Hastelloy 6 101 177 106 01 Retainer Valve spring Polypropylene 3 177 106 02 Retainer Valve spring PVDF 3 177 106 04 Retainer Valve...

Page 26: ...0 53 61 24 W0502C 55 56 54 52 75 74 73 71 77 72 69 76 80 82 83 78 81 57 79 T100 Series Medium Hydraulic Section Parts W0499D Rear View Hydraulic Section Note for torque values refer to the Torque Spec...

Page 27: ...Arm Valve 3 70 177 356 Tube Valve 3 71 177 183 Spring Bias 3 72 177 358 Retainer Bias spring 3 73 177 355 Rod Bias spring 3 74 177 312 Guide Spring 3 75 177 149 Screw M8 25 mm OHMS 3 76 177 190 Clamp...

Page 28: ...end cap sleeve and two bolts 3 13 48 12 1 8 3 5 29 23 28 4 27 51 45 32 20 21 25 15 14 17 7 6 11 18 9 15 10 2 19 24 W0503C 43 41 49 44 42 46 47 16 50 36 37 40 39 38 35 8 3 3 31 T100 Series Medium Pres...

Page 29: ...7 151 Stud 27 mm x 300 mm c bore 12 mm 4 21 177 118 Setscrew M12 15 mm 4 23 G10 082 2010 Setscrew M6 10 mm 3 24 177 013 Gasket Diaphragm plate Ref 25 D03 039 1030 Cap Oil fill with o ring 1 27 177 031...

Page 30: ...with waterproof tape 4 Plug the suction and discharge ports of the pump to protect against dirt and moisture 5 Store in a clean dry place Prior to Start up of the pump 1 Drain and refill the hydraulic...

Page 31: ...1 8 4 7 TO ORDER REPLACEMENT PARTS KIT A Replacement Parts Kit contains 11 digits corresponding to customer specified design options 12 Tungsten Carbide valve seat and disc are a matched set and must...

Page 32: ...a limited one year warranty from the date of purchase against defects in material or workmanship provided that the equipment is installed and operated in accordance with the recommendations and instru...

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