Wallenstein WX540 Operator'S Manual Download

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OPERATOR'S MANUAL

Trailer Wood Splitter

WX540 Up to S/N 273165
WX540L Up to S/N 2E9US1113KS273163

540,

540L

Part Number: Z97137_En

Rev Jun-2020

Summary of Contents for WX540

Page 1: ...OPERATOR S MANUAL Trailer Wood Splitter WX540 Up to S N 273165 WX540L Up to S N 2E9US1113KS273163 WX540 WX540L Part Number Z97137_En Rev Jun 2020 ...

Page 2: ...tomary SI metric Keep this manual handy for frequent reference and to pass on to new operators or owners Call your Wallenstein dealer or distributor if you need assistance information or additional copies of the manuals Wallenstein Equipment Inc 2020 All rights reserved No part of this work may be copied reproduced replaced distributed published displayed modified or transferred in any form or by ...

Page 3: ...g Instructions 23 6 1 Operating Safety 23 6 2 Before Starting the Engine 23 6 3 Pre operation Checklist 24 6 4 Machine Break In 24 6 5 Engine Oil Level Check 25 6 6 Hydraulic Oil Level Check 25 6 7 Fuel Level Check 26 6 8 Machine Set up 26 6 9 Starting the Engine 27 6 10 Stopping the Engine 27 6 11 Log Placement 28 6 12 Splitting Wood 28 6 13 Vertical Splitting 29 6 14 Transporting 30 6 15 Connect...

Page 4: ...all Hitch Review Operating and Safety Instructions _________________________________________ Customer s Name _________________________________________ Contact Name _________________________________________ Dealer Name _________ _______________________________ Phone Number _________________________________________ Serial Number __________ __________ __________ Delivery Date I have thoroughly instru...

Page 5: ...t when ordering parts or requesting service or other information The product information plate location is shown in the illustration For future convenience record the product Model and Serial Number in the spaces provided below Record Product Information Here Model Serial Number Fig 1 Product Information Plate Location Model and Serial Number Location ...

Page 6: ...Include the original purchase receipt with any claim This warranty does not cover the following 1 Normal maintenance or adjustments 2 Normal replacement of wearable and service parts 3 Consequen al damage indirect damage or loss of proﬁts 4 Damages resul ng from Misuse negligence accident the or ﬁre Use of improper or insuﬃcient fuel ﬂuids or lubricants Use of parts or a ermarket accessories other...

Page 7: ...vides additional information to the operator or explains the operation of a control Product Decals indicate machine model and serial number and other important information VIN NLV MODEL Manufactured by Wallenstein Equipment Inc 7201 Line 86 Wallenstein ON N0B2S0 Canada TYPE OF VEHICLE TYPE DE VEHICLE TRA REM GAWR PNBE KG GVWR PNBV KG DIMENSION RIM JANTE E R I T PNEU COLD INFL PRESS PRESS DE CONFLA...

Page 8: ...ous situation that if not avoided will result in death or serious injury This signal word is to be limited to the most extreme situations typically for machine components which for functional purposes cannot be guarded WARNING Indicates a potentially hazardous situation that if not avoided could result in death or serious injury and includes hazards that are exposed when guards are removed It may ...

Page 9: ...ereafter DO read and understand ALL Safety and Operating instructions in the manual and follow them The most important safety device on this equipment is a SAFE operator DO review safety related items annually with all personnel who are operating the machine or performing maintenance DO wear appropriate Personal Protective Equipment PPE The suggested equipment includes but is not limited to the fo...

Page 10: ...d safety instructions is not qualified to use the machine Untrained operators expose themselves and bystanders to possible serious injury or death If elderly people are assisting with the work their physical limitations need to be recognized and accommodated Learn the controls and how to stop the machine quickly in an emergency If this machine is loaned or rented it is the machine owner s responsi...

Page 11: ... fuel tank DO NOT choke carburetor to stop engine Whenever possible gradually reduce engine speed before stopping DO NOT run engine above rated speeds This may result in injury DO NOT tamper with governor springs governor links or other parts which may increase the governed speed DO NOT tamper with the engine as set by the original equipment manufacturer DO NOT check for spark with spark plug or s...

Page 12: ...rd Ground should be firm and level Operate only in daylight or good artificial light Make sure machine is properly adjusted and in good operating condition Store fuel well away from the wood pile Perform the Pre operation Checklist procedure before starting work see Pre operation Checklist on page 36 Do not operate on hillsides or when working area is cluttered wet muddy or icy to prevent slipping...

Page 13: ...g the sign off sheet provided below can be used Make periodic reviews of Safety and Operation a standard practice for all operators Review again at the startup of every season The design and manufacture of this product conforms to relative provisions in the following standards ISO 4254 1 Agricultural machinery Safety ASABE S318 Safety for Agricultural Field Equipment ISO 3600 Operator s Manual Mac...

Page 14: ...quipment are shown in the illustrations that follow Good safety requires that you familiarize yourself with the various safety signs the type of warning and the area or particular function related to that area that requires your SAFETY AWARENESS Think SAFETY Work SAFELY Fig 2 Safety Decal Locations typical for all WX500 series models 00665 4 1 2 3 ...

Page 15: ...ced that have safety signs on them new signs must be applied Safety signs must always be replaced if they become damaged are removed or become illegible Safety signs are included in the product decal kit available from your authorized dealer Decals are not available separately 3 2 1 Replacing Damaged Safety Signs Always keep safety signs clean and legible Replace safety signs that are missing or h...

Page 16: ...splitter can provide many years of trouble free service IMPORTANT Make sure all operators understand how to put the wood splitter in a Safe Condition before working with this machine See Safe Condition page 10 4 1 1 Training Each operator must be trained in the proper set up and operating procedures before using the machine 1 Move the unit to a large open area to allow the operator to become famil...

Page 17: ...mponents 1 Tilting Splitter Bed 2 Sliding Wedge 3 Splitter Control Valve Handle 4 Splitter Bed Spring Latch 5 Hydraulic Cylinder 6 Honda GX200 Engine 7 Product Manual Storage Tube 8 Trailer Tongue 9 Safety Chains 10 Front Jack Stand 11 Hydraulic Oil Reservoir 12 4 80 8 LRB SportTrail Tire 13 Stop Tail Turn Signal Lights WX540L only 14 Rear Jack Stand ...

Page 18: ...fore starting the engine turn the switch to ON Turn it counter clockwise to OFF to stop the engine 00187 Fig 5 Ignition Switch 5 1 2 Choke Lever The choke lever opens and closes the choke valve in the carburetor Place the choke lever in the CLOSED position 3 when starting a cold engine Move the choke lever to the OPEN position 2 after the engine starts When restarting a warm engine leave the lever...

Page 19: ...ls the engine speed Move the lever side to side to increase or decrease engine rpm Always operate the wood splitter with the throttle lever in the MAX position 00191 1 Fig 8 Throttle Lever Positions 1 Throttle Lever 5 1 5 Recoil Starter The recoil starter is located on the side of the engine The starter grip is pulled out by hand to start the engine 00203 Fig 9 Recoil Starter ...

Page 20: ... the wedge When retracting a detent holds the lever until the wedge push block fully returns providing hands free operation 3 Once the wedge is fully retracted the lever spring returns to neutral Neutral Position Neutral is the center position on the valve The wedge stops moving when the valve lever is moved to Neutral The valve lever can be moved to Neutral from Extend or Retract at any time 0063...

Page 21: ...d Wedge to split Wood Retract Pull the lever fully backwards to retract the push block The valve detent holds the lever in Retract allowing a hands free return cycle The valve lever spring returns to Neutral when released from auto retract 00661 Fig 13 Retract Wedge ...

Page 22: ...but stop approximately 3 8 cm from it 3 Shut off the engine Make sure the hydraulic control lever is in the neutral position 4 Loosen the hex set screw on the rod adjusting collar and move the rod up to the anvil wedge This is the set position at which the anvil or wedge stops on the return cycle Tighten the hex screw 5 Test the set up by cycling the anvil wedge through its path Split a log then p...

Page 23: ...g area Do not rest hands on the log being split 6 Do not step over or straddle splitter during operation 7 Do not try to split more than one log at a time The logs can fly out and cause injury 8 Keep your fingers and hands away from cracks in the log that can open while splitting 9 Always load logs by grasping the bark side not the cut ends 10 Do not reach into or load the splitter when the wedge ...

Page 24: ...rds and shields are in place secured and can function as designed Check and inspect tires wheels and hubs Check and tighten all fasteners Make sure the equipment is in good condition Check that appropriate equipment for personal protection is being used and in good condition Check that jewelry loose fitting clothing are not worn Make sure long hair is tied back 6 4 Machine Break In Although there ...

Page 25: ...ls 6 6 Hydraulic Oil Level Check Check hydraulic oil level every 40 hours or weekly Check with the machine parked on level ground and the engine stopped The proper level is when the oil is visible at the full upper mark on the dipstick 00638 Fig 16 Hydraulic Tank Oil Level Dipstick IMPORTANT Do not operate machine if oil level is not visible on the dipstick Damage to the pump and other components ...

Page 26: ...f filler neck to provide space for any fuel expansion Do not overfill 2 Install fuel fill cap securely and wipe up any spilled fuel 6 8 Machine Set up IMPORTANT Park the wood splitter on a level dry work area free of debris and other objects Position the splitter so the prevailing wind blows engine exhaust away from the operator If a tow vehicle is available leaving the splitter attached to it pro...

Page 27: ...3 of the way toward the MAX position 00191 1 Fig 20 Engine Throttle 1 Throttle Lever 3 Turn the engine ignition switch ON 00705 Fig 21 Ignition Switch 4 Pull the starter grip out lightly until resistance is felt then pull briskly in the direction of the arrow as shown below Return the starter grip gently 00192 Fig 22 Recoil Starter IMPORTANT Do not allow the starter grip to snap back against the e...

Page 28: ...or getting fingers hands or arm between the wedge push block and the log Any logs or debris remaining on the splitter bed should only be removed after it is safe to do so 00645 Fig 24 Correct Log Placement Horizontal 6 12 Splitting Wood WARNING Risk of pinching or crushing hazard The worker loading the splitter MUST be the only one in control of the hydraulic cylinder and splitting wedge Only one ...

Page 29: ... cluttered working area can lead to tripping and an accident 6 13 Vertical Splitting 1 Before tilting the splitter frame lower the rear jack stand Loosen the handle counter clockwise lower the stabilizer and tighten the turn handle 00651 Fig 27 Rear Jack Stand 2 While standing beside the controls release the splitter beam by pulling the spring loaded frame latch outward 3 At the same time grab the...

Page 30: ...l laws governing safety and transporting of machinery on public roads 2 Do not exceed 50 mph 80 km h when towing this machine Slow down for rough terrain and cornering 3 Do not transport or move the wood splitter with the engine running 4 Be sure the trailer is hitched correctly to the towing vehicle and a retainer is used through the hitch mechanism 5 Always attach safety chains between the hitch...

Page 31: ... Engaged Turn the fuel OFF when transporting 00278 Fig 32 Fuel Valve OFF Clean all debris from the splitter that could fall off in transport Check tire pressure Inspect for cuts or damaged rims Check lug nuts and re torque as necessary Inspect again after 20 25 mi 32 40 km Check weekly See page 41 Inspect and replace any axle dust caps that are missing damaged or leaking Always be in compliance wi...

Page 32: ...r 3 Turn fuel valve OFF 4 Thoroughly wash the machine using a pressure washer to remove all dirt mud debris and residue 5 Inspect the wedge cylinder ram push block and wear plates for damage or entangled material Repair or replace damaged parts Remove all entangled material 6 Touch up all paint nicks and scratches to prevent rusting 7 If the splitter is to be stored for longer periods over 6 month...

Page 33: ...nsible for injuries or damages caused by use of unapproved parts or accessories 8 Inspect and tighten all bolts nuts and screws Check that all electrical and fuel connections are properly secured 9 When completing a maintenance or service function make sure all safety shields and devices are installed before placing splitter in service 10 When cleaning any parts do not use gasoline Use a cleanser ...

Page 34: ...l quality See page 25 Grease frame slide hinges pivot points See page 34 Every 100 hours or Annually Grease axle bearings See page 34 Change engine oil See engine manual Check tire pressure See rating on tire sidewall Change hydraulic oil and filter See page 36 Change engine air filter See page 26 Clean machine Remove debris and entangled material Change fuel filter See engine manual 7 4 Grease Po...

Page 35: ...ler Wood Splitter Service and Maintenance 35 Fig 34 Grease Points 00662 1 2 2 Location Every 40 hours of operation or as required 1 Frame slide Location Every 100 hours of operation or annually 2 Axle bearings 2 places ...

Page 36: ...fill the tank with clean oil up to the full mark on the dipstick 6 Start the machine up and cycle hydraulic functions to purge air from the system 7 Stop the engine and recheck the oil level Top up to the full mark 7 6 Hydraulic Oil Filter Changing Change hydraulic oil filter at 100 hours of operation or annually The filter is located on side of the hydraulic oil tank CAUTION Risk of burns to expo...

Page 37: ... type of damage is not covered by Warranty 00202 Fig 37 Engine Air Cleaner Inspection Remove the air cleaner cover and inspect the filter elements Clean or replace dirty filter elements Always replace damaged filter elements 1 2 3 4 5 6 00643 Fig 38 Honda GX200 Air Cleaner 1 Wing nut 2 Air Cleaner Cover 3 Wing Nut 4 Paper Filter Element 5 Foam Filter Element 6 Gasket 7 8 Electrical System General ...

Page 38: ...wood Low engine speed Check throttle is set to maximum Check that choke is off Control handle does not go to neutral after rod is fully retracted Valve detent set too tight Adjustment required to detent on valve Hydraulic oil too cold Allow machine to warm up Hydraulic fluid is contaminated Change hydraulic fluid and filter Control handle goes to neutral before rod is fully retracted Detent set to...

Page 39: ... return Detent Hydraulic Pump Type 2 stage Gear Hydraulic Pump Flow 11 gpm 47 Lpm Bed Height 24 61 cm Wedge Height 9 23 cm Tire Size 4 80 X 8 Tire Type Highway Safety Chains Standard Ball Hitch Size 2 Splitter Orientation Horizontal or Vertical Average Cycle Time 6 62 seconds Full Cycle Time 13 24 seconds Weight 470 lb 213 kg Dimensions L x W x H 80 x 48 x 40 203 x 122 x 102 cm Accessories 4 way S...

Page 40: ...er increase torque values by 5 NOTE Bolt grades are identified by their head markings Imperial Bolt Torque Specifications Bolt Diameter Torque Value SAE Gr 2 SAE Gr 5 SAE Gr 8 lbf ft N m lbf ft N m lbf ft N m 1 4 6 8 9 12 12 17 5 16 10 13 19 25 27 36 3 8 20 27 33 45 45 63 7 16 30 41 53 72 75 100 1 2 45 61 80 110 115 155 9 16 60 95 115 155 165 220 5 8 95 128 160 215 220 305 3 4 165 225 290 390 400 ...

Page 41: ...ant safety procedure to apply and maintain proper wheel mounting torque on your trailer axle Torque wrenches are the best method to assure the proper amount of torque is being applied to a fastener Wheel lugs should be torqued before first road use and after each wheel removal Check and re torque after the first 10 miles 16 km 25 miles 40 km and again at 50 miles 80 km Check periodically thereafte...

Page 42: ...Hydraulic Oil Level Check 25 Hydraulic Oil Type 25 Hydraulic reservoir volume 36 I Ignition Switch 18 Informative Labels 7 Introduction 2 Foreword 2 L Log Placement 28 Lubricants 33 M Machine Components 17 Machine Set up 26 Machine Specifications 39 Maintenance Decals 7 Maintenance hour interval 34 Maintenance Schedule 34 O Operating Hints 28 Operating Instructions 23 Before Starting the Engine 23...

Page 43: ...g 36 Hydraulic Oil Filter Changing 36 Maintenance Schedule 34 Sign off form 13 Specifications 39 Common Bolt Torque Values 40 Hydraulic Fitting Torque 41 Machine Specifications 39 Wheel Lug Torque 41 WX540 WX540L 39 Splitter Operation Before Starting the Engine 23 Engine Oil Level Check 25 Fuel Level Check 26 Hydraulic Oil Level Check 25 Machine Break In 24 Pre operation Checklist 24 Splitting Woo...

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