Walinga ULTRA-VAC 5614D Manual Download

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ULTRA-VAC

OPERATOR’S MANUAL

Summary of Contents for ULTRA-VAC 5614D

Page 1: ...ULTRA VAC OPERATOR S MANUAL ...

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Page 3: ...ectors and SMV Signs Clean Hydraulic Hose Connections Tight Review Operating and Safety Instructions Hydraulic Hoses Free and Fitting Engine Manual Supplied Wheel Bolts Tight Ultra Vac Operating Manual Supplied Lubricate Machine Check Oil Level in Reservoirs Belts are Tight O Rings in Place I have thoroughly instructed the buyer on the above described equipment which review included the Operator s...

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Page 5: ...ce of the warranty period then remaining provided that Walinga consents in writing to such transfer of warranty The Walinga Warranty is conditional upon proper storage installation use maintenance operation and compliance with any applicable recommendations of Walinga Warranty Claim Procedure Should you encounter any difficulties with your unit within its warranty period please contact your local ...

Page 6: ...r any one or more of the following reasons The warranty claim information provided is insufficient The product evaluation does not substantiate the claim The unit has been operated above and beyond its capacity or not maintained or serviced properly resulting in damages incurred to major components If the unit was equipped with a factory installed hour meter which has been disconnected altered or ...

Page 7: ...derZwaag 519 763 7000 ext 273 kevin vanderzwaag walinga com ORIGINAL PARTS SALES Ontario and Eastern Canada ext 224 parts canada walinga com Parts Department Fax 519 824 0367 Manitoba and Western Canada Chad Yeo 204 745 2951 ext 424 chad yeo walinga com USA John VanMiddlekoop 800 466 1197 ext 3 parts usa walinga com SALES MANAGER Tom Linde 519 787 8227 ext 5 thl walinga com Peter Kingma 800 466 11...

Page 8: ...service or other information The Serial Number plates are located where indicated Please mark the number in the space provided for easy reference Machine Serial Number ______________________________________ Blower Serial Number ______________________________________ Airlock Serial Number ______________________________________ ...

Page 9: ... walinga com USA Peter Kingma 800 466 1197 jpk walinga com ORIGINAL PARTS SALES Ontario and Eastern Canada Jack Lodder ext 224 jel walinga com Parts Department Fax 519 824 0367 Manitoba and Western Canada Wayne Weidenhammer 204 745 2951 wayne weidenhammer walinga com USA John VanMiddlekoop 800 466 1197 ext 3 jvm walinga com CORPORATE HEAD OFFICE 5656 Highway 6N RR 5 Guelph Ontario N1H 6J2 PHONE 88...

Page 10: ...r Or Owner 19 4 2 Machine Components 20 4 3 Break In 21 4 4 Pre Operation Checklist 21 4 5 Controls 22 4 6 Attaching Unhooking 23 4 7 Machine Preparation 24 4 8 Operating 25 4 9 Transporting 29 4 10 Storage 31 5 Service And Maintenance 32 5 1 1 Fluids And Lubricants 32 5 1 2 Greasing 32 5 2 Maintenance 37 5 2 1 Belt Tension And Alignment 37 5 2 2 Blower Oil Changing And Breather Cleaning 40 5 2 3 ...

Page 11: ...ration Maintenance and Trouble Shooting information contained within the Operator s Manual This manual covers Models 5614D 6614D 7614D 8614D made by Walinga Inc Differences are explained where appropriate Keep this manual handy for frequent reference and to pass on to new operators or owners Call your Walinga dealer if you need assistance information or additional copies of the manual Contact your...

Page 12: ...SIGNAL WORDS serious injury This signal word is to be limited to the most Note the use of the signal words extreme situations typically for DANGER WARNING and CAUTION machine components that for with the safety messages The functional purposes cannot be appropriate signal word for each guarded message has been selected using the following guidelines WARNING Indicates a potentially hazardous situat...

Page 13: ... to be an efficient operator An efficient operator is a very safe cost efficient and professional person Ultra Vac owners must give operating instructions to operators or employees before allowing them to operate the equipment and at least annually thereafter The most important safety feature on this equipment is a SAFE operator It is the operator s responsibility to read and understand ALL Safety...

Page 14: ...tanders especially small children before starting 7 Stay away from overhead obstructions and power lines when extending boom and during operation and transporting Electrocution can occur without direct contact 8 Keep away from unloading boom when moving adjusting or setting Keep others away 9 Clean reflectors signs and lights before transporting 10 Do not operate with leaks in the hydraulic system...

Page 15: ...nd working in such structures 4 The atmosphere within a bin silo tank or storage structure should be tested for the presence of combustible gases dusts vapors and toxic agents 5 Ventilation should be provided until the unsafe conditions are eliminated or as long as there is a possibility of recurrence of the unsafe conditions while the bin silo tank or storage structure is occupied by personnel 6 ...

Page 16: ... the area of bystanders especially small children when carrying out any maintenance and repairs or making any adjustments 2 5 HYDRAULIC SAFETY 1 Make sure that all components in the hydraulic system are kept in good condition and are clean 2 Replace any worn cut abraded flattened or kinked hoses or metal lines immediately 3 Relieve pressure before working on hydraulic system 4 Do not attempt any m...

Page 17: ...Marking of Agricultural Equipment on Highways whether towing the Agri Vac during daytime or nighttime 2 8 TIRE SAFETY 1 Failure to follow proper procedures when mounting a tire on a wheel or rim can produce an explosion which may result in serious injury or death 2 Do not attempt to mount a tire unless you have the proper equipment and experience to do the job 3 Have a qualified tire dealer or rep...

Page 18: ...lse to operate this equipment until such information has been reviewed Annually review this information with personnel Make these periodic reviews of SAFETY and OPERATION a standard practice for all of your equipment We feel that an untrained operator is unqualified to operate this machine A sign off sheet is provided for your record keeping to show that all personnel who will be working with the ...

Page 19: ...ty signs the type of warning and the area of particular function related to that area that requires your SAFETY AWARENESS Think SAFETY Work SAFELY Fig 3 1 Right Hand Side Decal A Decal B REMEMBER If safety signs have been damaged removed become illegible or parts are replaced without signs new signs must be applied New signs are available from your authorized dealer or factory direct 15 ...

Page 20: ...afety signs the type of warning and the area of particular function related to that area that requires your SAFETY AWARENESS Think SAFETY Work SAFELY Decal C Decal D Decal E Decal F See Fig 3 4 REMEMBER If safety signs have been damaged removed become illegible or parts are replaced without signs new signs must be applied New signs are available from your authorized dealer or factory direct ...

Page 21: ...type of warning and the area of particular function related to that area that requires your SAFETY AWARENESS Think SAFETY Work SAFELY Fig 3 2 Rear Fig 3 3 Belt Cover Fig 3 4 Belt Cover Removed for Servicing REMEMBER If safety signs have been damaged removed become illegible or parts are replaced without signs new signs must be applied New signs are available from your authorized dealer or factory ...

Page 22: ...the type of warning and the area of particular function related to that area that requires your SAFETY AWARENESS Think SAFETY Work SAFELY Fig 3 5 Typical Decals on Sweep and Suction Nozzle Decal G Decal H REMEMBER If safety signs have been damaged removed become illegible or parts are replaced without signs new signs must be applied New signs are available from your authorized dealer or factory di...

Page 23: ...al carefully to learn how to operate the machine safely and how to set it to provide maximum efficiency By following the operating instructions in conjunction with a good maintenance program your Ultra Vac will provide many years of trouble free service It is the responsibility of the owner and operator to read this manual and to train all other operators before they start working with the machine...

Page 24: ... side the blower creates a vacuum in the receiver tank and intake lines for picking up grain Grain is separated from the stream of air in the receiver tank On the discharge side of the blower the pressurized air flows through the airlock where it picks up a metered quantity of grain and moves it out the lines to the discharge cyclone The airlock is rotated by the same power source as the blower So...

Page 25: ...KLIST Efficient and safe operation of the Walinga Ultra Vac requires that each operator reads and understands the operating procedures and all related safety precautions outlined in this section A pre operation checklist is provided for the operator It is important for both the personal safety and maintaining the good mechanical condition of the Ultra Vac that this checklist is followed Before ope...

Page 26: ...elease to return to centered position to stop rotation Pull and hold to swing to the left counter clockwise 3 Boom Lift Control The valve controls the boom position Push on the lever to raise the boom and pull to lower Place in the center position for no boom movement IMPORTANT Do not attempt to raise boom while airlock is in operation 4 Boom Lock Valve This valve is located in the boom lift circu...

Page 27: ...he hitch point 3 Start the towing vehicle and slowly back it up to the hitch point 4 Stop the towing vehicle place all controls in neutral set park brake and remove ignition key before dismounting 5 Use the tongue jack to raise or lower the Ultra Vac to align to towing vehicle 6 Install a safety chain between the towing vehicle drawbar and the machine tongue 7 Raise the tongue jack and rotate it 9...

Page 28: ...2 foot steel flex tube to the inlet Tighten the bolts on the coupler to lock the tube securely in place 8 Starting Engine a Place all controls including Clutch in their neutral or off position and lock off the hydraulic oil supply valve to the boom lift cylinder b Start the engine using the procedure outlined in the engine manufacturers handbook Run the engine at low idle c Slowly engage the PTO C...

Page 29: ...neutral or off position and lock off the hydraulic oil supply valve to the boom lift cylinder b Start the engine using the procedure outlined in the engine manufacturers handbook Run the engine at low idle c Slowly engage the PTO Clutch control to the drive system Fig 4 9 d Preliminary airlock setting i Engage airlock hydraulics ii Check arrow on indicator to be sure airlock is turning in the corr...

Page 30: ...es j After warm up period bring machine to capacity i Increase engine speed to rated RPM ii Close airslide until the intake line starts to pulsate Open slightly to stop pulsing iii Watch glass door in receiver tank to determine how the product is moving through the machine The glass can be covered but it should not be stationary If more product is being drawn in than discharged the product will la...

Page 31: ...e airflow by opening airslide iii Increase airlock speed iv Decrease airlock speed The airlock acts as a seal between the vacuum and pressure sides of the circuit Increasing the airlock speed normally will remove product from the receiver faster Refer to Airlock Speed Chart as a guide 8 Use the regular nozzle until there is approximately 12 inches of grain left in the bin Then switch to the clean ...

Page 32: ...This gives a gentler action through the machine Run the airlock at a slower speed to allow More time for the product to fill the pockets 13 Operating Hints a Try to keep the hoses full as possible to have maximum capacity b Pull the intake nozzle out of the grain and empty the machine before changing trucks c Maximum efficiency is obtained with large airflow lines Use the smaller rubber lines only...

Page 33: ...n of airlock rotation and clear the obstruction j When on top of grain do not push the nozzle into the pile next to the feet The suction will pull the nozzle and the operator into the pile If the pile is deep enough the operator can be submerged under the grain and suffocated 4 9 TRANSPORTING 29 ...

Page 34: ...vely to the towing vehicle Always use a retainer in the drawbar pin and a safety chain between the machine and the towing vehicle 3 Keep to the right and yield the right of way to allow faster traffic to pass Drive on the road shoulder if permitted by law 4 Make sure the the lights and reflectors that are required by the local highway and transport authorities are in place are clean and can be see...

Page 35: ...to prevent any unnecessary down time at the start of next season When storing follow this procedure 1 Wash the entire machine thoroughly using a water hose or pressure washer to remove all dirt mud debris or residue 2 Retract and secure all accessories and components 3 Lubricate all grease points Make sure all grease cavities have been filled with grease to remove any water residue from the washin...

Page 36: ...cants Your unit can operate at top efficiency only if clean lubricants are used Use clean containers to handle all lubricants Store them in an area protected from dust moisture and other contaminants 5 1 2 GREASING Refer to Section 5 1 1 for recommended grease Use the Service Record checklist provided to keep a record of all scheduled servicing 1 Use a hand held grease gun for all greasing 2 Wipe ...

Page 37: ... 5 3 See Maintenance Section 2 Check the oil level in the blower reservoirs 2 locations 40 Hours 1 Lubricate the exposed rod end of the boom lift cylinder with never seize 1 location 2 Lubricate the splined input shaft and bearings 2 locations Fig 5 1 Blower End Views Fig 5 2 Gear End Fig 5 3 Drive End 33 ...

Page 38: ...n of the wear liner in the discharge cyclone fig 5 4 Replace as required 40 Hours 1 Lubricate the exposed rod end of the boom lift cylinder fig 5 4 with never seize 1 location 2 Lubricate the boom swivel Fig 5 4 Discharge Cyclone Boom Cylinder Fig 5 5 Boom Swivel ...

Page 39: ...the oil in the blower reservoirs 2 reservoirs 2 Check the function of the vacuum and pressure relief valves 3 Check condition of air line seals Fig 5 6 Blower Reservoirs Fig 5 7 Vacuum Relief Valve Fig 5 8 Pressure Relief Valve Fig 5 9 Air Line Seal at Flex Hose 35 ...

Page 40: ...ower Breathers Every 20 Hours Check Wear Liner in Discharge Cyclone Lubricate Blower Driveshaft Lubricate Boom Swivel 2 Check Airlock Wiper Blade Every 40 Hours Lubricate Rod end of Boom Lift Cylinder Lubricate Splined Input Shaft and Bearings 2 Lubricate Blower Outboard Bearing 2 Every 100 Hrs or Annually Change Oil in Blower Reservoirs 2 Check Vacuum Pressure Relief Valves Check Air Line Seals R...

Page 41: ...Belts that are too loose will not transmit the required power and will slip overheat and wear quickly Pulleys that are not aligned will result In rapid belt wear Follow this procedure when checking and adjusting belt tension and pulley alignment 1 Clear the area of bystanders especially small children 2 Place all controls in neutral stop the engine remove ignition key and wait for all moving parts...

Page 42: ...the adjusting bolts Loosen bearing bolts slightly b Turn the adjusting bolt to set the tension Turn both bolts the same amount to maintain pulley alignment c Check the tension again Over tightening will cause belt stretching and overload the bearing Belts that are too loose will slip tear and wear rapidly Check alignment see next section d Tighten jam nuts Tighten bearing bolts e Install and secur...

Page 43: ...gnment before starting d Use the adjusting bolts on the input shaft to align the input pulley Tighten jam nuts when alignment has been completed e Use the bearing housing assembly anchor bolts to align the blower pulley Tighten anchor bolts to their specified torque f Set the belt tension g Install and latch belt cover 7 Be sure all guards are installed and secure before resuming work Fig 5 12 Mis...

Page 44: ...the belt drive covers 4 Checking Oil Level a Remove the level plug in each reservoir or check the sight glass IMPORTANT Check the level only when the oil is cold and the machine is level b Oil in the reservoir should just fill the threads of the level plug hole c Add oil if low or allow the reservoir to drain if overfilled IMPORTANT It is necessary to maintain the recommended oil level in the rese...

Page 45: ...reservoirs during machine operation Changing oil removes this water and prevents it from damaging the gears and bearings g Install and tighten the level and fill plugs h Install and secure the belt drive covers 6 Cleaning Breathers a Remove breathers and blow out with an air hose b If dirt has caked up in the breather soak in good solvent and then blow out It may be necessary to use a probe to loo...

Page 46: ...the system The grain is picked up by the stream of pressurized air and moved out the discharge piping Efficient operation of the airlock requires a close fit between the tips of the rotor and the case to maintain a seal between vacuum and pressure sides When checking or maintaining the airlock follow this procedure 1 Clear the area of bystanders especially small children 2 Disconnect the hydraulic...

Page 47: ...the tractor b Remove the quick connect plugs from hydraulic lines c Lift the receiver tank off the airlock d Remove the tips from the rotor and the wiper blade from the housing e File the ends of each replacement blade so there is approximately 0 006 inches of clearance between the ends and the housing f Mount the blades to their respective vane and tighten bolts finger tight g Rotate airlock roto...

Page 48: ...e the springs in these valves can weaken causing the valve to open prematurely and affect machine performance Dirt and debris can get caught in the valve seat allowing air leakage that affects system performance To maintain air system relief valves follow this procedure 1 Listen for the valves opening during operation They will sound like a popping or a whistle if they are opening 2 Install gauges...

Page 49: ... TRANSFER UNIT PROBLEM CAUSE SOLUTION Slow pick up of grain Air leaks Defective blower Defective airlock Improper setting of air slide Tighten all vacuum connections Be sure seals are in good condition Tighten receiver cyclone to base Check seal on pre cleaner bottom door Close and secure Inspection door must be closed and sealed Check vacuum relief valve Replace if defective Clear obstruction Che...

Page 50: ...intake line Blower overheating Not enough air flow Low oil level Open air slide on nozzle to provide more air Add oil as required Product damage Liners worn out Poor connections Lines wearing Excessive RPM speed Replace wear liners in discharge cyclone Tighten and seal all connections Eliminate elbows Keep lines straight as possible and provide a large radius for bends Decrease air flow by slowing...

Page 51: ...ust tips where applicable Airlock stalls Airlock jammed Insufficient oil flow Airlock operated in reverse too long Blades too tight Faulty airlock motor Faulty flow divider Faulty pressure relief valve Reverse airlock direction to clear Remove obstruction from airlock by opening inspection door or discharge elbow Disconnect hydraulic hoses Check couplings or lines Defective engine hydraulics Repai...

Page 52: ...nditions Determine cause before continuing Check clearance and replace defective components Refer to Blower Manual Overheating Inadequate lubrication Excessive lubrication Excessive pressure rise Coupling misalignment Check oil level in reservoirs Add as required Check oil level Correct as required Adjust operating conditions to reduce pressure rise to below 10 psi Check and realign Engine overloa...

Page 53: ...on dimension a If narrow pulley spinning b If swollen belt failing internally Defective belts Replace with matched set Belts failed or worn out Replace belts with matched set Belts too tight Replace belts and set correctly Check for oil or rubber solvent Eliminate contamination and replace belts Check for worn sheave misalignment or slip Replace defective parts adjust properly and replace belt Eli...

Page 54: ...900 51 5 in 125mm 14 ft min 4 26m 6614D 3600 92 3200 84 2800 75 5 6 in 125mm 150mm 14ft min 4 26m 7614D 5000 127 4500 119 4000 107 6 7 in 150mm 175mm 14ft min 4 26m Capacities based on using 12ft 3 65m suction line and truck loading kit Capacity will vary with condition of product SPECIFICATIONS SUBJECT TO CHANGE WITHOUT NOTICE 8614D 7000 178 6500 176 6000 163 7 8 in 175mm 200mm 15ft min 4 57m ...

Page 55: ...9 33 53 80 115 160 290 420 630 17 36 63 100 155 220 305 540 880 1320 12 27 45 75 115 165 220 400 650 970 METRIC TORQUE SPECIFICATIONS Bolt Torque Bolt Diameter A 8 8 N m lb ft 10 9 N m lb ft M3 M4 M5 M6 M8 M10 M12 M14 M16 M20 M24 M30 M36 5 3 6 10 25 50 90 140 225 435 750 1495 2600 4 2 2 4 7 18 37 66 103 166 321 553 1103 1917 1 8 4 5 9 15 35 70 125 200 310 610 1050 2100 3675 1 3 3 3 7 11 26 52 92 1...

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Page 57: ...garry Cres Fergus Ontario Canada N1M 2W7 Tel 519 787 8227 Fax 519 787 8210 DISTRIBUTION AND SERVICE CENTRES 5656 Highway 6N Guelph Ontario Canada N1H 6J2 Tel 888 925 4642 FAX 519 824 5651 1190 Electric Ave Wayland MI USA 49348 Tel 800 466 1197 Fax 616 877 3474 70 3rd Ave N E Box 1790 Carman Manitoba Canada R0G 0J0 Tel 204 745 2951 Fax 204 745 6309 24 Molloy Street Toowoomba Queensland Australia 43...

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Walinga ULTRA-VAC 5614D, Manual

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