Wacker Neuson IREN 38 Operator'S Manual Download

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Internal vibrator

IREN

38, 40, 45, 57, 65

0203044en

005

02.2008

Operator's manual

Summary of Contents for IREN 38

Page 1: ...Internal vibrator IREN 38 40 45 57 65 0203044en 005 02 2008 Operator s manual...

Page 2: ......

Page 3: ...5 Operating safety 12 3 6 Safety during the operation of electric appliances 13 3 7 Maintenance 13 4 Scope of delivery 14 5 Description 15 5 1 Application 15 5 2 Functionality 15 5 3 Components and o...

Page 4: ...Contents IREN 11 Technical data 28 11 1 IREN 38 28 11 2 IREN 40 29 11 3 IREN 45 30 11 4 IREN 57 31 11 5 IREN 65 33 11 6 Extension cable 35 EC Declaration of Conformity 41 DIN EN ISO 9001 Certificate 4...

Page 5: ...accordance with the instructions in this operator s manual Your reward will be troublefree operation and a high degree of availability Defective machine parts must be replaced immediately Please conta...

Page 6: ...have to carry out something in a defined sequence This symbol is used for lists DANGER This warning notice indicates hazards that result in serious injury or even death f Danger can be avoided by the...

Page 7: ...the WACKER main locations are located at the end of this op erator s manual 2 3 Described machine parts This operator s manual is valid for different machine parts from a product range Therefore some...

Page 8: ...improper Any damage resulting from improper use will void the warranty and the liability on behalf of the manufacturer The operator assumes full responsibility Structural modifications Never attempt...

Page 9: ...formation refer to chapter Troubleshooting Spare parts accessories Only use spare parts and accessories from WACKER Non compliance will ex empt the manufacturer from all liability Exclusion of liabili...

Page 10: ...explosion Checking for signs of damage Inspect the machine when it is switched off for any signs of damage at least once per work shift Do not start the machine if there is visible damage or defects...

Page 11: ...endanger others 3 3 Protective gear Work clothing Clothing should be appropriate i e should be close fitting but not restrict your movement When on construction sites do not wear long hair loosely lo...

Page 12: ...the ground The measures needed to cordon off the construction site from public traffic The measures needed to secure walls and ceilings Options available in the event of an accident Starting the mach...

Page 13: ...use at construction sites Aver age rubber hose H05RR F or better WACKER recommends H07RN F or a country specific equivalent design Immediately replace damaged extension cables e g tears in the sheath...

Page 14: ...elivery The internal vibrator is delivered completely mounted and will only be ready for operation in combination with a three phase inverter The scope of delivery includes Machine Operator s manual P...

Page 15: ...ed for better guidance and positioning in areas of the formwork which are difficult to reach IREN lifting point The machine is especially suited for compacting fresh concrete in work areas which are i...

Page 16: ...d switch it on again Vibrator head In the vibrator head an electric motor turns an eccentric weight at approx 12 000 rpm 200 Hz and thus generates vibrations These vibrations will cause the vibrator h...

Page 17: ...ON OFF switch 3 Switch housing 7 Lower tube 4 Power cable 8 Rubber seal cap Item Description Item Description 1 Vibrator head 4 Plug 2 Protective hose 5 Lifting point 3 Power cable 6 Lower tube Item...

Page 18: ...d 5 Power cable 2 Pipe 6 Plug 3 Connecting cable 7 ON OFF switch 4 Switch housing 8 Lower tube Item Description Item Description 1 Vibrator head 4 Plug 2 Pipe 5 Lower tube 3 Power cable Item Descripti...

Page 19: ...onnect the machine from the inverter 5 Place the machine on or into a suitable means of transport 6 Roll up the power cable Note Do not kink the power cable 7 Secure the machine against falling or sli...

Page 20: ...struction site have the correct operating voltage see nameplate of the machine or chapter Technical Data f Check if mains or power distribution on the constructions site are protected in accordance wi...

Page 21: ...to hold the machine near the vibrator head 2 Switch on the machine via the ON OFF switch Switching IREN with lifting point on 1 Use lifting point to attach machine to the safety load hook of the crane...

Page 22: ...act the fresh concrete Note Compact especially intensively in corner areas and the formwork because of the high reinforcement Make sure that the vibrator head does not touch the reinforcement Damages...

Page 23: ...connect the machine from the inverter 7 4 Cleaning Cleaning the machine f Clean the machine with water after each use Note You can remove concrete residuals by immersing the running machine into grave...

Page 24: ...Visual inspection for damage WARNING Improper handling can result in injury or serious material damage f Read and follow all safety instructions of this operator s manual see chapter Safety informati...

Page 25: ...are wear dimensions Dimensions in brackets are original dimensions of new machines Let the lower tube be exchanged by your WACKER contact if the wear dimen sions are reached at a certain point Changin...

Page 26: ...age Connect the plug to the in verter Check power cable for dam age replace if defective Vibrator head has switched off due to excess temperature Deactivate the machine and al low the vibrator head to...

Page 27: ...ld be disposed and recycled in an environmentally friendly manner During disposal of the machine observe the country specific rules and regula tions e g the European Directive for obsolete electrical...

Page 28: ...on A 7 3 1 1 4 Diameter of vibrator head mm in 38 1 5 Length of vibrator head mm in 345 13 6 Vibration range mm in 1 9 0 07 Class rating III I Protection class According to DIN EN 60529 IP67 Oil speci...

Page 29: ...ator head mm in 345 13 6 Vibration range mm in 1 9 0 07 Class rating III Protection class According to DIN EN 60529 IP67 Oil specification SAE 0W 30 API SF or superior Oil quantity cm3 in3 8 0 49 Soun...

Page 30: ...nsump tion A 10 8 8 4 1 85 Diameter of vibrator head mm in 45 1 8 Length of vibrator head mm in 382 15 Vibration range mm in 2 3 0 09 Class rating III I Protection class According to DIN EN 60529 IP67...

Page 31: ...d current consump tion A 17 3 13 15 2 11 4 Diameter of vibrator head mm in 58 2 3 Length of vibrator head mm in 400 15 8 330 13 400 15 8 330 13 Vibration range mm in 2 1 0 083 1 9 0 075 1 8 0 070 1 4...

Page 32: ...r head mm in 58 2 3 Length of vibrator head mm in 400 15 8 330 13 400 15 8 400 15 8 330 13 Vibration range mm in 2 1 0 083 1 9 0 075 2 1 0 083 2 1 0 083 1 9 0 075 Class rating I Protection class Accor...

Page 33: ...r of vibrator head mm in 65 2 6 Length of vibrator head mm in 590 23 2 Vibration range mm in 2 5 0 1 Class rating III I Protection class According to DIN EN 60529 IP67 Oil specification SAE 0W 30 API...

Page 34: ...Length of vibrator head mm in 490 19 2 Vibration range mm in 2 5 0 1 Class rating I Protection class According to DIN EN 60529 IP67 Oil specification SAE 0W 30 API SF or superior Oil quantity cm3 in3...

Page 35: ...and voltage rating of your machine WARNING Electrical voltage Danger of electrocution f Only use extension cables for which grounded conductors are connected to the plug and the coupling only for mac...

Page 36: ...5 18 4 26 6 42 10 48 15 2 5 23 4 34 6 115 52 1 5 85 2 5 240 150 1 5 250 150 1 5 IREN 57k 42 15 2 5 24 4 35 6 56 10 48 20 2 5 31 4 45 6 115 70 1 5 116 2 5 240 150 1 5 250 150 1 5 Machine Voltage V Exte...

Page 37: ...29 10 48 16 4 23 6 115 35 1 5 58 2 5 240 150 1 5 250 150 1 5 Machine Voltage V Extension ft Cross section area of cable AWG IREN 38 42 49 16 79 14 125 12 194 10 48 66 16 102 14 157 12 243 10 115 315...

Page 38: ...ion area of cable AWG IREN 40 48 66 16 102 14 157 12 243 10 IREN 45 42 36 16 56 14 85 12 135 10 48 46 16 72 14 112 12 171 10 115 243 16 384 14 492 12 250 492 16 IREN 57 42 33 14 49 12 79 10 48 43 14 6...

Page 39: ...115 V According to the table the extension cable must feature a cross section area of 2 5 mm2 AWG 12 IREN 57K 42 43 14 66 12 105 10 48 56 14 85 12 132 10 115 203 16 318 14 492 12 240 492 16 250 492 1...

Page 40: ...40 Technical data IREN...

Page 41: ...610067 0610068 0007895 0008433 0008469 0008470 0008513 0008514 0008515 0008578 0008627 0008665 0008671 0008676 0610221 0007896 0008434 0008471 0008472 0008474 0008510 0008511 0008512 0008592 0008626 0...

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Page 43: ...the following scope Machine manufacture Construction machines This Q System complies with the requirements of DIN EN ISO 9001 2000 and the requirements of the German and international Road Traffic Act...

Page 44: ...4 02 0 Fax 49 0 89 354 02 390 Wacker Corporation P O Box 9007 Menomonee Falls WI 53052 9007 USA Tel 1 1 262 255 0500 Fax 1 1 262 255 0550 Support 800 770 0957 Wacker Machinery HK Ltd Skyline Tower Sui...

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