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Generator, Non-CARB

GPS 8500
GPS 9700

OPERATOR’S MANUAL

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Summary of Contents for GPS 9700

Page 1: ...Generator Non CARB GPS 8500 GPS 9700 OPERATOR S MANUAL 0176674en 002 0809 0 1 7 6 6 7 4 E N...

Page 2: ...enclosed areas Deadly levels of carbon monoxide can build up in these areas Using a fan or opening windows and doors does NOT supply enough fresh air ONLY use a generator outside and far away from wi...

Page 3: ...carefully If you have questions about operating or servicing this equipment please contact Wacker Neuson Corporation The information contained in this manual was based on machines in production at th...

Page 4: ...wc_tx001035gb fm 4...

Page 5: ...rating Labels 12 2 Operation 16 2 1 Application and Power Requirements 16 2 2 Installation 17 2 3 Generator Derating 18 2 4 Grounding the Generator 19 2 5 Use of Extension Cords 20 2 6 Recommended Bat...

Page 6: ...edule 28 3 3 Engine Lubrication 29 3 4 Oil Filter 30 3 5 Air Cleaner 31 3 6 Spark Plug 32 3 7 Fuel Filter 33 3 8 Carburetor Adjustment 34 3 9 Storage 35 3 10 Transporting 36 3 11 Troubleshooting 37 3...

Page 7: ...us situation which if not avoided could result in minor or moderate injury NOTICE Used without the safety alert symbol NOTICE indicates a situation which if not avoided could result in property damage...

Page 8: ...e manual and familiarize yourself with the location and proper use of all controls Inexperienced operators should receive instruction from someone familiar with the machine before being allowed to ope...

Page 9: ...ow the warnings and safety standards could result in severe injury or death 1 3 1 NEVER use this generator inside a home or garage EVEN IF doors and windows are open Only use OUTSIDE and far away from...

Page 10: ...ve the machine and allow the machine to dry before servicing 1 4 5 DO NOT service the machine if your clothing or skin is wet 1 4 6 DO NOT allow untrained personnel to service this equipment Only trai...

Page 11: ...GPS 8500 GPS 9700 Safety Information 11 1 5 Label Locations G K F E H L J I A D B C...

Page 12: ...de operate only in well ventilated area Read the Operator s Manual No sparks flames or burning objects near the machine Shut off the engine before refueling B WARNING Hot surface C CAUTION Read and un...

Page 13: ...Safety Information 13 F Neutral bonded to frame G Key switch off on start H Open main circuit breaker Open the fuel flow valve Open the choke Turn engine key switch to ON position Label Meaning 1 2 3...

Page 14: ...rcuit breaker Close the fuel flow valve Close the choke Turn engine key switch to OFF position I J Using a generator indoors CAN KILL YOU IN MINUTES Generator exhaust contains carbon monoxide This is...

Page 15: ...o a building s electrical system must be made by a qualified electrician and comply with all applicable laws and electrical codes Do not run the engine near open flames A nameplate listing the model n...

Page 16: ...ly as a general guideline to help you determine power requirements for different types of equipment Check with your nearest Wacker dealer or contact the manufacturer or dealer of the tool or appliance...

Page 17: ...isture Using a generator indoors CAN KILL YOU IN MINUTES Generator exhaust contains carbon monoxide This is a poison you cannot see or smell NEVER use this generator inside a home or garage EVEN IF do...

Page 18: ...so affects the cooling capacity of air the higher the altitude the less dense the air is and thus the lower its ability to transfer heat For every increase in altitude of 500 m 1650 ft above 1000 m 33...

Page 19: ...round connection a is located on the generator frame For proper operating safety this ground terminal must be connected to a good ground source This ground connection must comply with National Electri...

Page 20: ...th DO NOT use worn bare or frayed cords Replace damaged cords immediately Use the chart below as a guide for selecting proper cable size Use only extension cords rated for outdoor use and equipped wit...

Page 21: ...ch c 240V 20A Overcurrent Circuit Breaker j 120V 30A Twist lock Receptacle d 120 240V 30A Overcurrent Circuit Breaker k 120V 20A Twist lock Receptacle e Hour meter m 240V 20A Twist lock Receptacle f 1...

Page 22: ...cles f is protected by both a ground fault interrupt GFI and a thermal overload The GFI shuts off power to the circuit when a ground fault occurs in the generator or a piece of equipment attached to t...

Page 23: ...ain breaker on This can cause arcing and can damage the generator Turn all tools and appliances off and place main breaker in the OFF open position O before changing the voltage switch position 2 11 2...

Page 24: ...tended engine warm up periods keep switch OFF O when starting the engine and until engine reaches operating temperature 2 13 Engine Speed Generators require a fixed engine speed to maintain the correc...

Page 25: ...pull choke control out a1 If engine is hot push choke control in a2 2 15 4 Turn key switch to the start position d3 and hold until engine starts NOTICE Do not crank engine longer than 15 seconds at a...

Page 26: ...ON l position Allow engine to warm up and check function of GFI circuit breakers before attaching loads to generator see Ground Fault Circuit Interrupt 2 16 To Stop 2 16 1 Disconnect all loads from ge...

Page 27: ...GPS 8500 GPS 9700 Operation 27 Notes...

Page 28: ...ce Schedule Service more frequently in dusty conditions Daily before starting After first 5 hrs Every 50 hrs Every 100 hrs Every year Check fuel level Check engine oil level Inspect fuel lines Inspect...

Page 29: ...check oil level 3 3 1 Place generator on a level surface Clean area around oil fill and remove dipstick 3 3 2 Pour oil a slowly checking oil level occasionally with dipstick 3 3 3 Fill to full mark o...

Page 30: ...he machine to collect any liquid which drains off Dispose of this liquid in accordance with environmental protection legislation 3 4 2 Remove used filter and before installing new filter lightly oil f...

Page 31: ...knob b and retaining plate c 3 5 2 Remove foam precleaner d from filter cartridge e 3 5 3 Wash precleaner in liquid detergent and water Squeeze dry in a clean cloth Saturate precleaner in engine oil s...

Page 32: ...not touch the muffler while it is hot Note Refer to section Technical Data for the recommended spark plug type and the electrode gap setting 3 6 1 Remove the spark plug and inspect it 3 6 2 Replace t...

Page 33: ...tenance 33 3 7 Fuel Filter Check fuel lines and fittings daily for cracks or leaks Replace as needed Change in line fuel filter a once a year Allow engine to cool and close fuel valve before replacing...

Page 34: ...stments to carburetor are possible Adjust mixture screw b between limits to obtain best acceleration from idle to full speed Adjust idle speed screw a with engine running and auto idle switch on Adjus...

Page 35: ...drain tank in an area with flames or sparks 3 9 3 Loosen the drain screw on the carburetor and drain any remaining fuel from carburetor 3 9 4 Remove the spark plug and pour approximately 1 ounce 30 ml...

Page 36: ...engine fuel valve to the OFF position 3 10 2 Position the generator level to prevent fuel from spilling 3 10 3 Secure the generator by tying it down with a suitable rope When transporting the machine...

Page 37: ...el Choke lever is in correct position Choke should be closed when starting a cold engine All loads are disconnected from generator Spark plug is in good condition Spark plug cap is tight Engine oil le...

Page 38: ...B Y Br G wc_gr004671 L W R W L G R Gr G Y R G B W B G B L B Y B Or Y B Y R W G W L W Y W Or W R B L B Y B G R L B Or 20A 120VAC 15A 120VAC 15A 120VAC 30A 120 240VAC 20A 240VAC G Y B R G Y G Y G Y G Y...

Page 39: ...escription 1 Main stator winding 10 Choke 2 Transformer 11 Hour meter 3 Auto Voltage Regulator AVR 12 Engine module 4 Resistor GPS 9700 only 13 Oil level switch 5 Rotor winding 14 Coil 6 Circuit break...

Page 40: ...10 Regulator rectifier 2 Stop switch terminal 11 DC output wire 3 50 Hz loop GPS 8500 yellow GPS 9700 red 12 Key switch 4 Module 13 Solenoid 5 Idle down device 14 Battery terminal 6 Actuator 15 Solen...

Page 41: ...voltage single phase brush type system AC Voltages Available volts phase 120 240 1 Frequency Hz 60 Power Factor 1 0 AC receptacles 120V GFI duplex 120V GFI duplex 120V twist lock 120V twist lock 240V...

Page 42: ...Hp 11 9 16 3600 rpm 13 4 18 3600 rpm Displacement cm3 in3 480 29 3 570 34 75 Spark plug Champion RC12YC Electrode gap mm in 0 76 0 030 Starter type V Electric 12 Alternator amp 16 Engine speed operat...

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Page 44: ...0 Fax 49 0 89 3 54 02 3 90 Wacker Neuson Corporation P O Box 9007 Menomonee Falls WI 53052 9007 Tel 262 255 0500 Fax 262 255 0550 Tel 800 770 0957 Wacker Asia Pacific Operations Skyline Tower Suite 23...

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