Vulkan CBD20X Operation Instructions Manual Download | Manualshive

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CBD20X

FULL ELECTRIC PALLET TRUCK

OPERATION INSTRUCTIONS

Carefully read the instructions and obey all kinds of warning
labels before operation.
Please confirm that the vehicle is safe without damage.

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Summary of Contents for CBD20X

Page 1: ... CBD20X FULL ELECTRIC PALLET TRUCK OPERATION INSTRUCTIONS Carefully read the instructions and obey all kinds of warning labels before operation Please confirm that the vehicle is safe without damage ...

Page 2: ...iagram and Lists 10 8 1 Power Electrical Configuration Diagram 10 8 2 Electrical Configuration Lists 11 9 Standard Parts Wearing Parts List 12 10 Failure Catalog Troubles Shooting 13 11 Electrical Schematic Diagram 19 12 Exploded View 20 Reserve it well for future reference STATEMENT The CBD20X vehicles manufactured by our company are only used in the factories tourist attraction playground and ot...

Page 3: ... Prohibit any other unauthorized personnel operating the truck And do not use it to carry or lift people 1 13 If any damage or defect is found on the truck stop using it immediately and report to the supervisor in time The truck with faulty functions such as worn wheels or brake dysfunction is not allowed to use before a proper treatment 1 14 Do not park the truck on slopes Turn off the power and ...

Page 4: ...ce Bearing Wheel Bearing wheel size Driving wheel size Balance wheel size Min fork height Max fork height Max lifting height Fork outside width Fork inside width Fork length Single fork size Overall length Overall width Overall height Handle vertical height Min turning radius Travel speed laden unladen Lifting speed laden unladen Lowering speed laden unladen Fast slow adjustment function Gradeabil...

Page 5: ...control the speed based on the real situation drive slowly in the turning narrow roadway slope or the unsighted places 4 6 When the electric lock switch is on and without any operation the controller will go into sleeping mode for power saving and the truck cannot move Restart the electric lock switch Suggestion Turn off the electric lock switch and emergency stop buttonif notused for a long time ...

Page 6: ...the bearing part Check the tightness of bolts and nuts Check the condition of supporting parts and the machine Check the abrasion degree Check the bearing s performance Check the connecting and fixing parts Check the flexibility Check the sidewise movement turning Check whether it can rebound to the vertical position Check the micro switch Check the connectors and cable Check the master switch Che...

Page 7: ...M Main Fuse FU1 Battery G1 Charger U1 Photoelectric Switch SA1 Driving Wheel M1 Contactor KM2 Power Unit M2 Key Switch S2 Battery Meter V Solenoid Valve K1 Limit Switch SA3 LED Emergency stop button S1 Handle components Cylinder Drive wheels Crank Arm Hauling rod Front wheels Frame Cover 8 1 Power Electrical Configuration Diagrams ...

Page 8: ...ront Wheel Spring Pin Deep Groove Ball Bearing Bushing Gas Spring M6 Set Screw Oil Pipe Connection Oil Pipe Connection High pressure Oil Pipe Wear Strip Y ring Circlip Dust Ring O ring Circlip for Shaft Bushing Composite Bushing Composite Bushing Deep Groove Ball Bearing Circlip for Hole SPEC MODEL Φ18 Φd16 15 Φ80 70 Φ5 35 6010 80 50 16 30212 110 60 23 75 D23 d20 11 5 M6 12 G1 4 flat M14 1 5 bulge...

Page 9: ...contactor not closed 13 14 Press the handle to the working position and photoelectric switch is out Loose connection of battery connecting wire Handle not pressed to the working position Rotate the accelerator to the drive range F T6 Press the handle to the working position photoelectric switch is on T16 and rotate the accelerator T6 Adjust the distance of photoelectric switch to see if it lights ...

Page 10: ... 15 16 ...

Page 11: ...ator type choice fault 1 open or short circuit of limit potentiometer 2 open circuit of limit potentiometer 1 battery voltage 17V 2 poor contact of battery or contactor EEPROM CHECKSUM FAULT Overvoltage of battery Main contactor fault Brake ON fault Precharge fault Brake OFF fault HPD fault Current sense fault Overvoltage of motor EEPROM fault Battery disconnect Lower battery Main contactor coil d...

Page 12: ...8 15 Drive pedestal assembly Semi circular head hexagonal screw M8 20 Handle assembly 1 1 1 2 2 2 2 2 1 1 4 4 4 1 1 1 9 9 4 1 5 1 see P2 685 560 see P4 685 560 see P5 see P6 see P8 B A B A 1 2 6 7 8 3 5 9 10 11 12 13 17 15 14 18 15 16 19 20 4 16 1 P1 19 20 Note Figures A and B are the corresponding installation locations Control handle accelerator ET Forward Retreat Adjust speed GN WT BK WT BK WT ...

Page 13: ...uard coil 30 Hexagonal screw M6 12 in cylindrical head Round Gauge 24V Charging indicator Led 7v Fixed plate of built in charger Insulation bushing 5 Insulation gasket 5 Built in charger Tubing right angle joint Power Unit Assembly Cylindrical head inner hexagonal screw M8 15 Hexagonal bolt M10 65 Enter roller Self locking nut M10 Plastic cover of axle sleeve 4 4 1 1 1 1 1 1 1 1 4 4 1 1 1 2 2 2 2 ...

Page 14: ...1 6 2 1 2 1 1 2 2 4 2 2 2 1 1 1 1 1 REMARKS Single front wheel set Double front wheel set 1150 1220 5 1 2 3 4 5 6 10 5 11 12 13 5 15 16 17 18 14 14 6 5 7 8 9 A B 图4 NO 1 2 3 4 5 6 7 8 9 10 11 12 13 14 Cylinder assembly NAME Cylinder assembly Lift rod assembly O ring d48 7 3 55 Wear resistant belt D55 d50 9 7 Baffle ring D55 d47 1 5 Y ring for hole D55 d47 10 Tubing right angle joint Tubing Cylinde...

Page 15: ... 12 13 12 14 15 16 17 17 18 P6 NO 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 Drive Wheel Assembly NAME Hole retaining ring 150 Spacer Bearing 61824 2RS Straight gear ring Electric machinery Driving wheel Axis retaining ring 15 Small helical teeth Flat bond 5 x 5 x 12 Cylindrical head inner hexagonal screw M6 25 Skeleton Oil Seal 16 30 8 Box body Small straight teeth Bearing 61905 2Z ...

Page 16: ...8 15 Large washer 8 Harness assembly Handle control wiring harness QTY 1 1 1 1 1 1 1 1 2 2 2 3 1 1 1 REMARKS see P10 650N 9 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 P8 NO 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 Power Unit Assembly NAME Starting switch Connecting line Copper connecting piece Electric machinery coupling Valve block Relief valve Seal ring Filter screen tank Joint gear pump Check valve Flow...

Page 17: ...cy reverse switch Reverse switch spring The micro switch Support shell Axle sleeve Shaft sleeve Accelerator knob accelerator Handle base Handle upper cover Horn switch Control switch QTY 1 1 6 1set 2 2 2 1 1 1 1 3 REMARKS ET 126MCU 10 11 1 2 3 4 5 6 7 8 9 10 11 12 29 ...

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